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Feeding System - Vielfrass®

Feeding System - Vielfrass®
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Feeding System - Vielfrass®

Product catalog summary
Introduction
agriKomp GmbH is a company that specializes in the development and manufacturing of components for biogas plants, ensuring compliance with international CE and safety standards. Their products are recognized for their robustness, efficiency, and reliability, with a focus on continuous innovation to maintain state-of-the-art technology.
Vision and Innovation
The founders of agriKomp have a visionary approach that has led to the creation of pioneering systems such as the Paddelgigant® agitator and Biolene® gas storage, demonstrating the company's commitment to efficient and practical biogas solutions.
Agitators
Paddelgigant®: This agitator is widely used in biogas plants for its high efficiency and capability to handle demanding substrates. It features slow rotation mixing, which is gentle on bacteria, and is available in various installation heights.
agriMix: Designed for substrates with lower viscosity, this agitator offers strong mixing performance with low energy consumption and high safety standards.
Feeding System
Vielfraß®: A reliable feeding system for solids, crucial for the efficient operation of biogas plants. It offers flexibility with various models and options, including the Vielfraß® LEF with moving floor technology for homogeneous feed delivery.
Separator
Quetschprofi®: This technology facilitates the economical processing of digestate by separating it into liquid and solid phases, making transport and storage easier.
Conclusion
agriKomp's components are designed for durability and efficiency, focusing on innovation and quality, and are integral to the successful operation of biogas plants worldwide.
Overview of Quetschprofi® and Quetschprofi® Plus
The Quetschprofi® is an optional component for biogas plants that enhances digestate utilization by separating liquid and solid parts. It uses an eccentric screw pump and a robust press screw, allowing for adjustable dry matter content from 15% to over 25%. The system is energy-efficient due to its low electric motor load.
Technical Specifications
  • Main drive: Spur gear motor with 2.2 kW (optional 3.0 kW)
  • Drive speed: 24 rpm (optional 37 rpm)
  • Electrical connection: 400 V AC, 50 Hz
  • Materials: Stainless steel (SS304) with various screen gap widths
Advantages
  • Separation of high-quality fertilizers
  • Optimized storage capacities
  • Reduced transport and application costs
  • Energy savings
Quetschprofi® Plus
This variant is designed for high-performance applications, offering up to 30% dry matter content and increased throughput capacity by 10-15%. It features a robust design with carbide reinforcement and an optional frequency converter for precise adjustments.
Formprotect® Tank Construction System
Formprotect® is a patented system for constructing tanks without temporary formwork, using rigid PVC elements. It provides gas-tight and water-proof sealing, suitable for various applications including biogas and agricultural sectors.
Advantages
  • No need for additional coatings or insulation
  • Resistant to chemical and weather conditions
  • Easy installation and maintenance
Biolene® Gas Storage
Biolene® offers flexible and efficient biogas storage solutions with single and double membrane roofs made of EPDM and PVC-coated polyester fabric. These systems are designed to withstand environmental stresses and offer large storage capacities.
Advantages
  • High CHP utilization
  • Reliable and economic storage
  • Weather-resistant and durable
akCockpit Web Application
akCockpit is a comprehensive monitoring and control solution for biogas plants, accessible via web browsers and optimized for mobile devices. It facilitates data analysis, alarm management, and operational efficiency improvements.
Overview: The document describes the functionalities and advantages of the akCockpit system, which assists in maintaining a plant logbook and facilitates communication with service providers. It offers automatic generation and export of standard documents in PDF format and simplifies NOX emissions documentation.
Key Advantages:
  • No additional software installation required.
  • Device-independent access via web browser on PC, tablet, or smartphone.
  • Free basic package includes an integrated messaging system, data exchange platform, feeding diary, and laboratory or oil analysis reports.
  • Various software upgrade packages available.
  • 24/7 software application availability, except during server maintenance.
Available Packages:
  • Basic Package: Includes feeding, laboratory, and oil analysis features. Plant diary, data center, and detailed status display for selected devices are not included.
  • Premium Package: Includes all features of the Basic Package plus plant diary, data center, and detailed status display for selected devices.
  • Solo-Premium Package: Offers all Premium services for a single device, providing detailed status displays for the booked device.
Additional Notes:
  • The free basic package requires a laboratory package with ServiceUnion.
  • Laboratory and oil analyses are conducted in the ServiceUnion laboratory.
  • The detailed status display includes four devices, with options to book more.
See more

Catalog excerpts

Feeding System - Vielfrass®-1

COMPONENTS Proven. Robust. Reliable. Efficient. Innovative. Sustainable. COMPONENTS Proven. Robust. Reliable. UTILISATION CHP. Biomethane. Digestate. Errors, misprints and changes are reserved. The information corresponds to the knowledge available at the time of printing. Technical changes reserved. Support. Advice. Expertise. agriKomp GmbH Energiepark 2 91732 Merkendorf Germany Phone +49 9826 v-0 [email protected] www.agrikomp.com Member of the German Biogas Association aK Components INTL © agriKomp 2021 06 07 . Group agriKomp GmbH: Certified acc. to ISO 9001 Follow us on:

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Feeding System - Vielfrass®-2

Our components. Solid and reliable. Trust in the originals! BUILT TO LAST – SINCE 2002 RELIABLE – EVERYTHING FROM ONE SOURCE With our experience, we have been developing and manufacturing perfectly integrated components in accordance with international CE and safety standards for over 20 years. Robustness, efficiency and reliability are our claim. Continuous development and innovation guarantee stateof-the-art technology and maximum availability. The holistic and visionary way of thinking of the company‘s founders Robert Bugar and Michael Engelhardt still d ecisively shape the agriKomp components...

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Feeding System - Vielfrass®-3

AGITATORS For demanding substrates. OUR AGITATORS For demanding substrates agitators play a central role in biogas plants. They ensure even mixing and temperature distribution in the digester with a regular supply of raw materials to the bacteria, promoting movement of biogas through the substrate. AVAILABLE PRODUCTS PADDELGIGANT® AGRIMIX

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Feeding System - Vielfrass®-4

Paddelgigant® For demanding substrates! YOUR ADVANTAGES AT A GLANCE PROVEN AGITATOR FOR DIGESTERS UNPARALLELED EFFICIENCY The Paddelgigant® from agriKomp, which was already introduced to the market in 2002, is one of the most widely used agitators in biogas plants and has proven its high efficiency in numerous applications. The Paddelgigant® is available for a wide variety of tanks, whether in different installation heights or also in different lengths of the agitator shaft. The Paddelgigant® has four angled, low-speed paddles and is therefore very energy-efficient. The paddles cause optimal...

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Feeding System - Vielfrass®-5

agriMix For substrates with lower viscosity! RELIABLE AND STRONG MIXING PERFORMANCE The agriMix submersible agitator was specially developed for agitating and homogenising substrates with lower viscosity. agriMix is particularly suitable for agitating the digestate storage or, in combination with a Paddelgigant®, for use in the main digester. In the technical design of the agriMix, the focus was on a flow-optimised agitator blade. This results in an optimal and energy-efficient transfer of the stirring energy into the liquid substrate. During operation, the agriMix is submerged in the substrate....

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Feeding System - Vielfrass®-6

FEEDING SYSTEM Straightforward and reliable VIELFRAß® – THE RELIABLE FEEDING SYSTEM FOR SOLIDS The feeding of digesters has a key role in the economic and efficient operation of a biogas plant. A reliable and effective solid feeding system will ensure optimal introduction of biomass to the digester with increased gas yield, lower energy consumption and reduced wear on the agitators and pumps. To maximise plant performance, it is becoming increasingly important to choose a feeding technique that can also process more difficult to handle materials. With our Vielfraß® portfolio, you have a wide...

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Feeding System - Vielfrass®-7

Vielfraß® A unique solution due to its many options THE BASIC PRINCIPLE OF THE VIELFRAß® FLEXIBLE FEEDING TECHNOLOGY – MANY OPTIONS Trouble-free feeding of the digester is a challenge for technology. For example, renewable energy feedstocks often contain stones and sand, which can increase wear and malfunctions. Feeding solid manure and long-fibre grass silage can also push some technology to its limits. The Vielfraß® can be individually adapted to the system size by installing extension modules. The Vielfraß® Standard can be expanded with up to 4 extension rings to a capacity of up to 12 m³....

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Feeding System - Vielfrass®-8

Vielfraß® A unique solution due to its many options VIELFRAß® SELECT The robust solid feeder Vielfraß ® Select is specially designed for farm-based small-scale biogas plants and small feed quantities. It is a cost-effective variant for batch feeding without longer storage capacity. Optionally, the capacity can be increased up to 12 m³ with extension rings. Equipping with a disintegrating screw unit or even a third disintegrating screw with long teeth is optional and also possible to retrofit. VIELFRAß® STANDARD WITH DISCHARGE CONTAINER The design of the Vielfraß® Standard in combination with...

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Feeding System - Vielfrass®-9

SEPARATOR For slurry and digestate SEPARATOR Considerable amounts of substrate are moved during the operation of biogas plants. The solid/ liquid separation of the digestate can secure several advantages for the operator in terms of transport, storage and energy consumption. In the separation technology, the digestate divided into a liquid and a solid phase. The solid fraction can be storedin a suitable containment or spread on agricultural land in the same way as solid manure. The liquid phase can also be used as a nitrogen-rich fertiliser or fed to a further digestate treatment (e.  fractional...

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Feeding System - Vielfrass®-10

Quetschprofi® More storage capacity through separation. RELIABLE AND ECONOMICAL SEPARATION PERFECTLY MATCHED ACCESSORIES With the help of the innovative Quetschprofi® separation technology, digestate can be processed economically up to a desired dry matter content of over 25 percent. Every biogas plant can be optionally equipped with a Quetschprofi®. This enables seamless retrofitting of the plant for value-added utilisation of the digestate. Optionally, the Quetschprofi® can be equipped with various components as attachments. All components can be seamlessly integrated into the existing system...

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Feeding System - Vielfrass®-11

Quetschprofi® Plus Highest throughput & separation efficiency QUETSCHPROFI® PLUS OUR HIGH PERFORMER The Quetschprofi® Plus is the ideal choice for areas where high performance and reliability are required. It is the high performer among the separators and was specially developed for applications where high performance in terms of throughput and separation efficiency is absolutely essential. For example, for larger biogas-, biowaste- and industrial plants as well as in sewage treatment plants. With the innovative Quetschprofi® Plus, digestate can be processed economically up to a desired dry matter...

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All AgriKomp GmbH catalogs and technical brochures

  1. PLANTS

    6  Pages

  2. Biomethane

    2  Pages

  3. Serie CHP BGA

    10  Pages

Archived catalogs

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  2. BGA095

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  3. BGA136

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.