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Recommendations for use of nozzles and equipment

Recommendations for use of nozzles and equipment
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Recommendations for use of nozzles and equipment

Product catalog summary
Introduction
Agrotop has been a leader in plant protection technology for over 40 years, focusing on developing nozzles that enhance efficacy and reduce environmental impact. Key innovations include the Servodrop low drift nozzle and air induction nozzles like TurboDrop®, AirMix®, VR, and HiSpeed. Recent advancements include SoftDrop and SpotFan nozzles for digital PWM technology, emphasizing chemical savings and drift reduction.
Nozzle Technology
Nozzles are characterized by spray angle, size, and pattern. Common spray angles are 110° for field sprayers and 80° for orchard sprayers. Nozzle size affects droplet size and flow rate, with international standards defining these sizes. Agrotop offers nozzles in standardized sizes, including AirMix® nozzles.
Types of Nozzles
Standard Nozzles: Use hydraulic atomizing to create droplets, with pressure affecting droplet size.
Venturi Nozzles: Inject air into the liquid flow, forming larger droplets with air bubbles, reducing drift risk.
TurboDrop® System: A modular system allowing easy adaptation of droplet size and spray pattern.
Application Techniques
TurboDrop® VR nozzles offer a cost-effective alternative to PWM technology, maintaining a constant application rate with high speed variability. They feature an integrated bypass valve for continuous flow rate adjustment.
User Testimonials
Users report excellent coverage and ease of maintenance with TurboDrop® nozzles, highlighting their effectiveness in varying conditions and their contribution to increased application speed and area capacity.
Research and Trials
Field trials have explored the impact of reduced water usage and different nozzle types on fungicide application effectiveness. Results indicate that while reduced water usage can lower costs, it may also increase drift risk and reduce effectiveness.
Conclusion
Agrotop's nozzle technology offers significant benefits in terms of efficacy, environmental protection, and cost savings. The company's continuous innovation and adherence to international standards ensure high performance and reliability in agricultural applications.
Nozzle Technology Overview
This document provides a comprehensive guide on various nozzle technologies used in agricultural spray applications. It highlights the advantages of using asymmetric dual fan TurboDrop® nozzles, which are effective for drift reduction and suitable for a wide range of applications and crops. These nozzles offer 2-in-1 functionality, providing both front and back spray patterns for optimized coverage.
Spray Technology and Applications
The document details the use of different nozzles for specific crops such as cereals, corn, potatoes, canola, sugar beet, and vegetables. It emphasizes the importance of selecting the right nozzle type and pressure to achieve effective coverage and penetration while minimizing drift. For instance, TD HiSpeed nozzles are recommended for sugar beet to improve weed control in early stages.
Specialized Nozzle Applications
For liquid fertilizer applications, single flat fan venturi nozzles like AirMix® or TurboDrop® are suggested for their extra coarse spray quality. The document also discusses the use of Dropleg® Beluga for undercover applications, which allows for flexible and easy installation on booms.
Nozzle Guides for Specific Crops
Each crop section provides a detailed guide on the recommended nozzles and application techniques. For example, in potatoes, using TurboDrop® nozzles at higher pressure improves penetration into dense canopies. In canola, asymmetric dual fan nozzles are effective for targeting weeds covered by broad leaves.
Drift Reduction and Efficiency
The document includes information on nozzle sets like "Hochstamm" and "Tettnang" that are JKI approved for up to 90% drift reduction. These sets are designed to ensure efficient application and good penetration while reducing drift risk.
Filter Guide
A section on filter guides provides details on the mesh numbers and materials used in different filters, emphasizing the importance of proper filtration in maintaining nozzle performance.
Overview
This document provides detailed technical specifications and application charts for various spray technologies, including Dropleg® Beluga and TurboDrop® VR MK II. It includes data on flow rates, application rates, and pressure measurements, all conducted with water at 20°C.
Specifications
The document lists nozzle sizes, pressure levels (in bar), and corresponding flow rates (in l/min). It also provides application rates in liters per hectare (l/ha) at different speeds (km/h).
Application Charts
Several tables outline the application rates for different nozzle types and configurations, such as Dropleg® Beluga and TurboDrop® VR MK II, under varying pressure and speed conditions.
Color Coding
The document mentions color changes for certain components, indicating future updates in the color scheme for easier identification.
Formulas
Key formulas are provided for calculating application rates, flow rates, and speed, applicable to different spraying scenarios like boom sprayers, orchards, and band spraying.
Contact Information
The document includes contact details for agrotop GmbH, offering support and additional resources like a personalized nozzle guide and application videos.
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Catalog excerpts

Recommendations for use of nozzles and equipment-2

Steffen Graef, Management Dear customer, for more than 40 years agrotop has produced pioneering products in the field of plant protecting technology. Continuous development of nozzles for increasing efficacy and decreasing environmental impact of the plant protection products led to the invention of the first low drift nozzle Servodrop and the air induction nozzles TurboDrop®, AirMix®, VR and HiSpeed famous worldwide, and helped preserve plant protection products through protection of the environment with higher performance for farmers. The new SoftDrop and SpotFan nozzles designed for digital PWM...

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Recommendations for use of nozzles and equipment-3

Contents Nozzle technology Undercover application Nozzle guide Filter guide Continuous internal sprayer rinsing Cereals 9 Corn 10 Potatoes 11 Canola 12 Sugar beet 13 Liquid fertilizer application 14 Vegetables 15 Standard tree plants 16 Hops 17 Asparagus 18 Rinsing procedure 20 Setup 21 Test check 22 Efficient rinsing system 23 Closed transfer systems QuantoFill M 24 Dosing device for nitrogen stabilisers 26 easyFlow 28 Application charts and formulas spray technology

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Nozzle technology Basic knowledge about nozzle technology and various operating modes Spray pattern Nozzles can be characterised by the spray pattern. A distinction is made by: Double flat fan nozzles Hollow cone nozzle Full cone nozzles Spray angle Another characterisation of nozzles is their spray angle. The most common types are 110° on field sprayers and 80° on onchard sprayers. Asymmetric double flat fan nozzles A distance of 25 instead of 50 cm is becoming more popular on field sprayer booms. This enables the use of nozzles with 80° spray angle on these sprayers. The shorter distance between...

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Recommendations for use of nozzles and equipment-5

Nozzle technology Creating droplets Standard nozzles Unlike the injector nozzles, where the expansion of the injected air helps to form the droplets leaving the distribution nozzle, standard nozzle tips have to break the liquid sheet into droplets strictly through pressure (hydraulic atomizing). Lower pressure produces large droplets, whereas higher pressure makes the droplets finer. Standard nozzles produce finer, driftable droplets compared to venturi nozzles. Venturi nozzles These nozzles inject air into the liquid flow, using the „Venturi principle“. Air and liquid are mixed, forming larger...

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Nozzle technology The TurboDrop® system Unique venturi nozzle design, built as a modular system. The nozzle for professionals, large farms and contractors. TurboDrop® nozzles are built as a modular system. The flow rate is determined by the injector, the distribution cap forms the spray pattern and the droplet size. Injectors are combinable with various distribution caps with a standard bayonet lock. So droplet size and spray pattern can be adapted easily to the operating conditions. TurboDrop® Standard The standard version of the TurboDrop® injector is mounted on the nozzle holder with a common...

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Nozzle technology TurboDrop® VR To keep a constant application rate with a high variability in speed, often PWM technology or a system for automatic nozzle changing is used. These techniques are very expensive, heavy and because of their complexity also prone to failure. TD VR MK II ESI The same result as these technologies can be reached with TurboDrop® VR nozzles. A integrated bypass valve opens slowly at a specific pressure to increase the flow rate continuously, with no variation in longitudinal distribution and less technical effort than using PWM technology or systems for automatic nozzle...

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Nozzle technology Application professionals opinion on asymmetric TurboDrop® HiSpeed nozzles Sonderdruck aus den DLG-Mitteilungen 1/2010 “The costs of the spray nozzles are bits and pieces compared to the spending for a complete sprayer or the chemicals used in one season. Thus only get the best of the best.” (“Nozzle technology: Decisive interface”, published in profi 02/2011) “The costs of the spray nozzles appear high, but are more than reasonable considering their performance, longevity and the low application expenses per acre.” ...aber auch weniger Wirkung? Kosten senken heißt heute oft:...

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Nozzle technology TurboDrop® HiSpeed Innovative nozzle technology spray direction TurboDrop® HiSpeed nozzle ▪ Creates spray “shadow” at the backside of the leaf/stem ▪ All around coverage of front and back side of the plant ▪ Less coverage at lower leaf canopy levels at higher application speeds ▪ Downwards front pattern for good penetration to stem base especially at reduced application speeds Six good reasons for using asymmetric dual fan TurboDrop® nozzles HiSpeed or TD ADF ▪ TD HiSpeed nozzles are officially listed for drift reduction for 90 % / 75 % / 50 % in Germany and other countries ▪...

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Undercover application Dropleg® Beluga creates new possibilities … … for canola, corn, potatoes, strawberrys and many other plants. Brackets for Dropleg® Beluga are installable on nearly every boom in any distances using only two screws. Just hang up the Droplegs in the keyholes. Connect the hose with the cap on a nozzle holder. Nozzle holders which are not needed can be closed with blind caps. Horizontal oriented nozzles are wetting the stems under the blooming zone Features ▪ Wide range of flow rates or spray patterns by choosing different nozzles ▪ Slim and flexible ▪ Low weight (approx. 250...

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Nozzle guide cereals Cereals HERBICIDES GROWTH REGULATORS TD® ADF TD® HiSpeed SMALL GRASS WEEDS INSECTICIDES BBCHCode Using dual fan nozzles insures a better reach of “hidden” weeds, while spraying areas covered with organic material, especially when using asymmetric dual fan nozzles with different angles of penetration. The coverage on small leaf weed grass improves as well. Spraying growth regulators requires a coarse spray to reduce drift risk, important when spraying close to sensitive neighbour crops or non-agricultural areas. When Spraying contact fungicides at late development stages, the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.