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Akvasmart CCS Feeding System

Akvasmart CCS Feeding System
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Akvasmart CCS Feeding System

Product catalog summary
Introduction
The document is a maintenance manual for the Akvasmart CCS Feed System by AKVA group ASA. It is essential for users to retain this manual throughout the system's use and document any equipment changes.
Purpose
The manual guides users in maintaining the Akvasmart CCS Feed System safely and economically, covering maintenance, control, and cleaning of components.
Safety
  • Emphasizes safety for users and maintenance personnel, highlighting the importance of understanding safety instructions to prevent injuries and equipment damage.
  • Safety symbols indicate important information, including high voltage risks.
  • General guidelines ensure system design and installation comply with local safety standards.
  • An emergency stop function is available for overriding system controls in emergencies.
  • Risks include high-speed feed pellets and static electricity, requiring proper training and safety measures.
  • High surface temperatures from blowers and motors pose burn risks, necessitating protective gloves and warning signs.
Information
  • Detailed instructions on using the system, including components like blowers, cooling systems, dosers, selectors, rotor spreaders, and air control systems.
  • Maintenance procedures include air filter checks, gasket and rotor cleaning, and internal selector cleaning.
  • Emergency stop procedures and cooler maintenance are covered.
  • Dust and breakage measurement procedures are provided.
  • Maintenance intervals and expected equipment lifetime are detailed, with checklists for daily, weekly, and bi-annual tasks.
Components of the Akvasmart CCS Feed System
The system complies with European directives and includes camera control and environmental sensors. It handles up to 20 parallel feed lines and various cage or tank units, operable from a PC, iPad, or smartphone.
Technical Specifications
Capacity depends on pellet quality, feeding regime, and pipe length. Specifications include feeding pipe sizes, wall thickness, pellet sizes, feeding capacity, and power consumption.
Key Components
  • Blowers: Generate air pressure for feed transport, with adjustable air speed.
  • Cooling System: Cools compressed air to prevent overheating.
  • Dosers: Transfer feed into the air flow with minimal pellet damage.
  • Selectors: Connect feeding pipes and handle ocean forces.
  • Rotor Spreader: Provides feed spread in cages with adjustable rotor pipes.
  • Air Control System: Measures airflow, back pressure, and temperature.
  • Smart Remote Control: Allows remote access via rugged Tablet PCs.
  • Cleaning Feed Pipes: Uses injectors to clean feed pipes.
Maintenance Procedures
  • Feed Pipe Cleaners: Manual and motorized injectors for cleaning feed pipes.
  • Blowers: Continuous airflow for feed transport, with maintenance involving air filter checks.
  • Dosers: Responsible for feed distribution, with maintenance including gasket and rotor cleaning.
  • Selector: Maintenance involves internal cleaning and reporting irregularities.
  • Feeding Pipes: Repair or replacement instructions emphasize safety due to static electricity risks.
  • Rotor Spreader: Regular bearing maintenance recommended every six months.
Main Control Cabinet
Must remain closed to prevent contamination unless maintenance is performed. Access should always be clear.
Air Filter
Requires replacement every three months, with cleaning of the filter housing at each change.
Emergency Stop
Located on the main control cabinet, must be easily accessible. Causes must be identified and resolved before resetting.
Cooler Maintenance
Regular checks are necessary, with issues reported to AKVA service personnel. Main power switch must be off before work.
Dust and Breakage Measurement
Methods include manual shaking and automatic sieve shaking, with required equipment listed.
Maintenance Intervals
Tracked via iControl software, with biannual service recommended by AKVA personnel and visual checks by farm staff.
Expected Equipment Life Cycle
Specific components have defined life cycles, with preventive changes recommended.
Maintenance Frequencies
Schedules for weekly, monthly, and annual tasks are provided, including checks for blowers, coolers, dosers, and selectors.
Checklists
Manual checklists complement iControl software for maintenance tracking, with daily and weekly routines outlined.
Appendices
Include an index, deviation form, and contact information for AKVA group offices and agents worldwide.
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Catalog excerpts

Akvasmart CCS Feeding System-1

MAINTENANCE MANUAL Akvasmart CCS Feeding System D Maintenance manual Akvasmart CCS Feeding system

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Akvasmart CCS Feeding System-2

For a thorough introduction of Your AKVA product, we ask that all users read this entire manual. If questions occur, contact us! The information in this document is subject to change without notice and should not be construed as a commitment by AKVA group ASA. AKVA group ASA assumes no responsibility for any errors that may appear in this document. In no event shall AKVA group ASA be liable for incidental or consequential damages arising from use of this document or of the software and hardware described in this document. We reserve all rights in this document and in the information contained...

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Akvasmart CCS Feeding System-3

Maintenance manual Akvasmart CCS Feeding system

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Akvasmart CCS Feeding System-4

Maintenance manual Akvasmart CCS Feeding system

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Akvasmart CCS Feeding System-5

Safety for the users of our equipment is top focus when AKVA group ASA develop new products and product manuals. We therefore strongly recommend that everyone that use the equipment, all that perform any type of repairs, service or other maintenance to the product, and all that work in areas where the product is installed read this entire manual and at least this safety chapter. This recommendation is based on both personnel safety as well as a desire to keep the products in order and avoid damages risked if the safety instructions are not followed. 1.1 Safety symbols These safety symbols are...

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Akvasmart CCS Feeding System-6

1.2 General The system must not be operated, and no work may be performed on the system before the safety precautions described in this manual have been read and understood. This safety information covers functions that are involved in the Akvasmart CCS feeding system maintenance. The information does not cover how to design, install and operate a complete system, nor does it cover all peripheral equipment, which can influence the safety of the total system. To protect personnel, the complete system has to be designed and installed in accordance with the safety requirements set forth in the standards...

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Akvasmart CCS Feeding System-7

1.3 Emergency-stop “Emergency stop is a condition which overrides all other system controls, removes drive power from the motors, stops all moving parts and removes power from other dangerous functions controlled by the system.” The emergency stop must be activated when any danger to people or equipment occurs. A built in emergency stop button is located at the front of the main control cabinet door. Additional emergency stop buttons can be connected to the safety chain by the user, as long as they fulfill the requirements of “EN 418 Safety of Machinery, Emergency stop equipment, functional aspects.”...

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Akvasmart CCS Feeding System-8

1.5 Risks during installation, use, maintenance and repair To prevent injuries and damages during installation, use, maintenance and repairs, the regulations applicable in the country concerned, and the instructions from AKVA group ASA (hereunder this manual), must be complied with. Special attention must be paid to the following points: - Electric shock may appear because of the static electricity appearing between the pellets and the HDPE pipe material. The electricity inside may cause severe shocks when cutting the pipes endangering the life and health of the user. Cutting should only be performed...

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Akvasmart CCS Feeding System-9

1.6 Risk associated with live electric parts A danger of high voltage is associated with the following parts of the system: - The mains supply/mains switch of the main control cabinet - The frequency inverters of the main control cabinet and the selector valve - The motors for driving the dosers and the selector valves - The external voltage connected to the main control cabinet mains switch remains live even when the mains switch is turned off. Electric installations and maintenance of such, must always be performed by authorized personnel. 1.7 Risks associated with high surface temperature...

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Akvasmart CCS Feeding System-10

2 Introduction This user manual is part of the equipment delivered with Akvasmart CCS Feed System. Keep the manual for as long as the feed system is used, and make sure that all changes to the equipment are being noted in the back of this manual. Thank you for choosing AKVA group ASA as supplier for your feeding system. Do not hesitate contacting us for more information regarding maintenance for Akvasmart CCS Feed System or any other AKVA product. The purpose of this manual is to make the user able to maintain the Akvasmart CCS Feed System in a safe and economical way. The manual will show how...

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Akvasmart CCS Feeding System-11

2.1 How to use this manual This manual describes how maintenance of the different parts in the Akvasmart CCS Feed System are being performed in the safest possible way. This entire manual must be read and understood by ALL participants in the installation process PRIOR to the installation. Before the first chapter, is a table of contents. The headlines works as links to their respective chapter in the .pdf-file. Chapter 1 is the most important chapter of the manual. Here are all safety precautions, warnings and other safety information that ensures safe maintenance. This, of course, assumes that...

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Akvasmart CCS Feeding System-12

2.2 About AKVA group With four main brands, AKVA group ASA is a world leading supplier of technical aquaculture equipment. Since 1980 we have developed and produced fish farming equipment, both for cages at sea and for land based hatcheries. AKVA represents an industrial standard, which is presumed to be the turn key to the future. Research, project management, fast deliveries and customer follow-up have been our focus to ensure that we contribute to a positive development within the agriculture industry. Our goal is to deliver the best possible and most cost efficient equipment in order to keep...

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Akvasmart CCS Feeding System-13

2.3 Components of the Akvasmart CCS Feed System Maintenance manual Akvasmart CCS Feeding system

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Akvasmart CCS Feeding System-14

All of our feeding system products are developed according to these European directives: • EMC directive, 2004/108/EC • Low voltage directive, 2006/95/EC • Machinery directive, 2006/42/EC The central feed system concept was invented by AKVA in 1980 and Akvasmart CCS Feed System is today the most popular and reliable feed system worldwide. The system is suitable for all species feeding on pellets. It is now also fully integrated with camera control, pellet- and environmental sensors, as well as Fishtalk production control software. All feeding and environmental data is stored in the Fishtalk database....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.