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GRAIN STORAGE & HANDLING SYSTEMS

GRAIN STORAGE & HANDLING SYSTEMS
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GRAIN STORAGE & HANDLING SYSTEMS

Product catalog summary
Overview: Alapala provides a variety of customizable grain storage and handling solutions, including flat, hopper, truck loading, and square silos. These systems are tailored to meet specific operational needs with features like special discharge outlets and reinforced designs for higher load support.
Storage Systems: Alapala offers flat silos with capacities from 102 m³ to 20,923 m³ and hopper silos with 45° and 60° cones. Constructed with high-quality steel and zinc-plated for durability, these silos comply with international standards such as EUROCODE 1-4 and ANSI.
Grain Handling Equipment: The range includes belt conveyors, bucket elevators, and chain conveyors, available in various models to meet different capacities and technical requirements. These machines can be customized and treated with hot-dip galvanization or epoxy painting for enhanced durability.
Belt Conveyors: Designed for transporting granular or dusty products, these conveyors can handle up to 1,500 Tn./h and feature anti-clogging systems, belt alignment control, and various tensioning systems. They are available in standard or ATEX-compliant versions.
Bucket Elevators: These elevators are designed for vertical transport of cereals and other products, with capacities ranging from 20 to 1,200 t/h. Features include anti-clogging systems, explosion venting panels, and various belt and bucket options.
Chain Conveyors: Suitable for conveying cereals, these conveyors offer capacities from 60 to 200 t/h and include features like anti-clogging sensors, tensioning systems, and various casing options.
Key Features and Standards: All equipment is designed to handle specific load requirements and complies with relevant safety and quality standards, including CE and ATEX directives. The systems are engineered for long service life and optimal performance under various environmental conditions.
General Characteristics: The document outlines a reversible machine for handling dusty products, featuring a dust-tight tail, various control options, limit sensors, a chain brushing system, and adjustable supporting legs.
Specifications: The machine's capacity ranges from 40 to 200 tons per hour, with power requirements up to 30 kW. It includes options for reinforced steel or PE-UHMW bottom linings and is designed for dry cereal with a bulk density of 0.78 t/m³.
Accessories: Available accessories include detection slides, diverter valves, and connection components, as well as ventilation components and sampling systems like the circuit sampling system CSM and the PREVRAC truck sampling probe.
Ventilation and Filtration: High-pressure filters are described for reducing dust during vehicle unloading, with a modular construction for effective dust detection.
Grain Storage Solutions: The Wide-Corr Centurion grain bins and hopper tanks are highlighted for their advanced design, featuring strong walls and roofs, heavy-duty stiffeners, and high-strength bolts, using Variable Section Stiffeners (VSS) technology.
Optional Accessories: Additional options include roof vents, drive-through doors, catwalks, ladders, platforms, aeration systems, and grain handling equipment, along with EasyCheck™ temperature and moisture cables and wind rings.
Specifications: Specifications for Wide-Corr® Centurion® Flat Bottom Bins and Hopper Bottom Bins are provided, with capacities based on different models and specific filling guidelines for roof cones.
Data Summary: The document includes data entries with measurements and specifications for various models, including dimensions, capacities, and angles.
Company Information: Alapala, established in 1954, specializes in milling technology and operates in 85 countries. Headquarters are in Corum, Turkey, with sales and marketing in Istanbul and an additional office in Almaty, Kazakhstan.
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Catalog excerpts

GRAIN STORAGE & HANDLING SYSTEMS-1

GRAIN STORAGE & HANDLING

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GRAIN STORAGE & HANDLING SYSTEMS-3

FLAT SILOS WITH CAPACITY FROM 102 m³ TO 20.923 m³ WIDER RANGE & CUSTOMIZED SOLUTIONS Alapala storage systems can be customized to your requirements and operations including features such as special discharge outlets, longer hopper legs and reinforced designs for higher catwalk support loads, there is an Alapala solution available. HOPPER SILOS WITH CONES OF 45° & 60° TRUCK LOADING SILOS SQUARE SILOS

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GRAIN STORAGE & HANDLING SYSTEMS-4

HIGH QUALITY STEEL, LONG SERVICE LIFE AND COMPUTERIZED DESIGN Choosing the right grain storage system for your operation demands depends not only on a careful analysis for both your short and long term needs, with appropriate solutions for the many factors that affect the overall product quality and functionality. As Alapala we are proud of having provided grain storage products that are considered among the most innovative on the market today. Our commercial flat bottom and grain bins with hoppers which represent the latest technology in grain storage. The efficient stiffener design can handle...

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GRAIN STORAGE & HANDLING SYSTEMS-5

Thirty models divided in four different series to offer each user the most suitable solution as far as capacity, technical characteristics and type of use. The surface treatments may be hot-dip galvanization and epoxy painting. OUR PRODUCT RANGE INCLUDES: Belt conveyors Bucket elevators Chain conveyors Accessories 6

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GRAIN STORAGE & HANDLING SYSTEMS-6

BELT CONVEYOR GENERAL CHARACTERISTICS • Design for the transport of granular or dusty products (typically cereals, oilseeds, flour, meals and their by-products). Wide range of machines. Customization according to the customer’s requirements. Surface treatment by hot-dip galvanization or epoxidic dust painting (also for human food). Standard execution (CE) or in compliance with ATEX Directive 94/9/CE (Z=22). Drive head Drive unit direct coupled to the shaft. (1) Drive head with motor, reducer and joints, complete with support. (2) Standard drive head (no end outlet) direct coupled to the shaft....

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GRAIN STORAGE & HANDLING SYSTEMS-7

BUCKET ELEVATORS GENERAL CHARACTERISTICS • Design for the vertical transport of cereals, in large farms and grain stores plants. Base structure in pre-galvanized steel DX51D Z 275 UNI EN 10327. Standard execution (CE) or in compliance with ATEX Directive 94/9/CE (Z=22). Drive head Drive unit direct coupled to the shaft. (1) Anti-clogging system at the discharging hopper. (2) Belt alignment control system. (3) Smooth pulley. Upper cover dismountable. Set of anti-wearing sheets interchangeable, in special steel. Smooth cage pulley. Standard tensioning system by screws. (4) Speed monitoring system....

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GRAIN STORAGE & HANDLING SYSTEMS-8

BUCKET ELEVATORS GENERAL CHARACTERISTICS • Design for the vertical transport of granular or dusty products (typically cereals, oilseeds, flour, meals and their by-products). Wide range of machines. Customization according to the customer’s requirements. Structure with high resistance to over pressure (≥2,0 bar). Surface treatment by hot dip galvanization or epoxidic dust painting (also for human food). Standard execution (CE) or in compliance with ATEX Directive 94/9/CE (Z=22). Drive head Buckets for granular products. Buckets for dusty products. Buckets in pressed steel or in plastic material:...

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GRAIN STORAGE & HANDLING SYSTEMS-9

CHAIN CONVEYOR GENERAL CHARACTERISTICS • • • Design for conveying cereals, in large farms and grain stores plants. Base structure in pre-galvanized steel DX51D Z 275 UNI EN 10327; Standard execution (CE) or in compliance with ATEX Directive 94/9/CE (Z=22). Drive head Discharging slide Drive unit direct coupled to the shaft. (1) Anti-clogging sensor and inspection window. Longitudinal opening with limit sensors. Electric (9), pneumatic (10) or manual control. Chain brushing system at the intermediate outlets. Tensioning system by screws. (2) Tensioning slides with self-aligning bearings. Speed...

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GRAIN STORAGE & HANDLING SYSTEMS-10

CHAIN CONVEYOR GENERAL CHARACTERISTICS • Design for the transport of granular or dusty products (typically cereals, oilseeds, flour, meals and their by-products). Wide range of machines. Customization according to the customer’s requirements. Surface treatment by hot-dip galvanization or epoxidic dust painting (also for human food). Standard execution (CE) or in compliance with ATEX Directive 94/9/CE (Z=22). Drive head Conveying chain Drive unit direct coupled to the shaft. (1) Drive head with motor, reducer and joints, complete with support. (2) Anti-clogging system and inspection window. Self-cleaning...

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GRAIN STORAGE & HANDLING SYSTEMS-11

SPOUT & CONNECTIONS A complete range of accessories for the detection and deviation of the product and for the connection of several components: • Detection slides: with square and rectangular section, with manual, electric or pneumatic control; • Diverter valves: 2-ways and 3-ways, symmetrical and asymmetrical, with manual, electric or pneumatic control; • Connection components with round and square section: absorber boxes, connections, elbows, brakes and hoppers, section reductions, etc. VENTILATION COMPONENTS Three product lines are available: • Self-locking panels type LM 124 (pedestrian...

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GRAIN STORAGE & HANDLING SYSTEMS-12

WIDE-CORR CENTURION FLAT BOTTOM SILOS SUPER STRONG SIDEWALL SHEETS SPECIALLY DESIGNED CRAWL DOOR Wide-Corr Centurion sidewall sheets are made from G115 galvanized steel which is 25% heavier than the traditional industry standard G90. The result is greater protection against the elements and longer bin life. Most sheets are also rolled from high strength 50-ksi steel and are 44" tall, which means you use fewer sheets that are lighter but stronger; therefore, fewer seams for improved weather protection. Their ultra flat 4" corrugation pattern provides superior clean-out without compromising structural...

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GRAIN STORAGE & HANDLING SYSTEMS-14

1. Capacities based on: Models 1513 to 5123 – filled to eaves line with 30˚ roof cone. Models 5409 to 10822 – filled to 3/4" below eaves line with 28˚ roof cone. 2. Based on 1.244 ft3/bu and 5% compaction below eaves line in cylinder (U.S. bushels). 3. Based on 770 kg/m3 (48 lb/ft3) and 5% compaction below eaves line in cylinder. 4. Roofs on all Wide-Corr Centurion Commercial Flat-Bottomed Bins 60' in diameter and above come structured, while all bins 51' in diameter and under are supplied unstructured. Roofs 54' in diameter (54 Series) are available structured or unstructured

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.