2012-Folding Defoliator

2012-Folding Defoliator
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2012-Folding Defoliator

Product catalog summary
Introduction
This manual provides comprehensive guidance for the operation and maintenance of the Beet Defoliator, emphasizing safety, operational procedures, and maintenance tips to ensure reliable performance.
General Information
The Beet Defoliator is suitable for 8-12 rows with 20-30 inch spacing, featuring a transport width of 14' 4" and an operational width of 25' 6". It requires a tractor PTO speed of 1000 RPM and uses 11.2 x 24 traction tires at 20 PSI. Flail options include steel and rubber.
Safety Rules
Operators must be trained and familiar with controls and emergency procedures. Key safety measures include wearing protective gear, securing hardware, and maintaining communication with service personnel. Hydraulic systems should be checked for leaks, and safety decals and guards must be intact.
Dealer and Owner Responsibilities
Dealers must assemble and install equipment properly, complete Warranty Registration, and perform pre-delivery checks. Owners should thoroughly read the manual, perform regular maintenance, and use genuine Alloway parts to maintain warranty validity.
Operation and Maintenance
Operators should understand equipment controls and safety features, perform regular checks, and follow detailed troubleshooting and servicing instructions provided in the manual.
Transporting the Equipment
Ensure secure attachment and observe safety measures during transport, not exceeding 20 MPH and avoiding steep slopes.
Operation Guidelines
Maintain control by reducing speed on slopes, avoid operating under the influence, ensure covers are closed, and keep bystanders away. Follow lighting and marking requirements and ensure proper PTO operation.
Maintenance
Service work not covered in OWNER SERVICE should be done by qualified personnel. Avoid equipment modifications, wear protective clothing, and ensure hydraulic systems are air-free before operation.
Storage
Follow manual instructions for storage and keep the area secure from children and bystanders.
Pre-Delivery and Delivery Checklists
Inspect equipment post-assembly, check safety decals and shields, and instruct customers on adjustments and safety procedures.
Principal Components
The Alloway Folding Defoliator includes Right Wing Assembly, Left Wing Assembly, and Center Frame with adjustable wheel struts, hitch, driveline, and gearboxes.
Pre-Operation Checklist
Review safety rules, check flails, scalpers, tire pressures, and ensure secure attachment to the tractor. Inspect driveline guards, belts, lubrication points, and hydraulic hoses.
Equipment Matching
Use a tractor with adequate power and weight, equipped with a 1000 RPM PTO, and avoid using adapter sleeves or shafts.
Break-In Procedure
Check and tighten fasteners, inspect flails, and check oil levels after initial operation and at specified intervals.
Hydraulic and Electrical Systems
Ensure the tractor hydraulic system supplies 8 gpm at 2000 psi with three remote valves, and verify electrical connections for warning lights.
Attaching and Detaching Defoliator
Follow proper procedures for attaching and detaching to ensure safety and equipment integrity.
Specifications and Setup
Securely attach the Defoliator to a tractor, install cylinder locks, and adjust the machine for proper wheel and flail positioning.
Operating Procedures
Follow procedures for raising and lowering wings, and adjust the machine for field conditions.
Safety Warnings
Avoid standing under raised wings, ensure moving parts have stopped before dismounting, and perform maintenance with the engine off.
Maintenance and Service
Regular lubrication and inspection are necessary, using appropriate gear oil and grease, and replacing damaged components immediately.
Transport and Storage
Ensure wings are raised and safety signs are visible during transport, and store in a dry, level area away from children and bystanders.
Maintenance Schedule and Procedures
Regular greasing and oil changes are required, with specific intervals for various components. Ensure proper belt tension and replace flails as needed.
Troubleshooting Guide
Provides solutions for common issues like non-turning drums, rapid belt wear, and vibrations, requiring adjustments in machine height, speed, and alignment.
Parts Index
Includes detailed listings of frame, wing, flail, and hydraulic components with part numbers for easy reference.
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Catalog excerpts

2012-Folding Defoliator-2

TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Alloway dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration included in this manual. Both dealer and customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to Alloway, give one copy to the customer,...

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2012-Folding Defoliator-3

The purpose of this manual is to assist you in operating and maintaining your Beet Defoliator. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation. The illustrations and data used in this manual were current at the time...

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2012-Folding Defoliator-4

Weight (Scalper Attachment):

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2012-Folding Defoliator-5

SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by a single careless act of an operator. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. It has been said “The best safety device is an informed, careful operator.” We ask you to be...

 Open the catalog to page 5
2012-Folding Defoliator-6

SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) ■ Power unit must be equipped with ROPS or ROPS CAB and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times. ■ Connect PTO driveline directly to power unit PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death.■ Inspect rubber...

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2012-Folding Defoliator-7

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) ■ Do not operate or transport on steep ■ Always comply with all state and local lighting slopes. and marking requirements. ■ Use extreme care and reduce ground speed ■ Never allow riders on power unit or on slopes and rough terrain. attachment. ■ Do not operate or transport equipment while under the influence of alcohol or drugs. OPERATION ■ Do not operate or transport equipment while under the influence of alcohol or drugs. ■ Equipment may be pictured with covers open for instructional...

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2012-Folding Defoliator-8

SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) ■ AVOID INJURY OR DEATH FROM POWER LINES: • Stay away from power lines. • Electrocution can occur without direct contact. • Check clearances before raising implement. • Do not leave the operator’s seat if any part of the tractor or implement contacts electric lines. ■ Before servicing, adjusting, repairing or unplugging, stop tractor engine, place all controls in neutral, set park brake, remove ignition key, and wait for all moving parts to stop. ■ Before working underneath a raised implement,...

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2012-Folding Defoliator-9

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) ■ Make certain all movement of implement ■ Ensure shields and guards are proper- components has stopped before approaching ly installed and in good condition. Replace if ■ Do not handle blades with bare hands. Careless or improper handling may result in serious injury. ■ Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before operating. ■ Ensure all safety decals are installed. Replace...

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2012-Folding Defoliator-10

CHECK LISTS PRE-DELIVERY CHECK LIST DELIVERY CHECK LIST Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer. ѩѩ Show customer how to make adjustments and select proper PTO speed. (DEALER’S RESPONSIBILITY) (DEALER’S RESPONSIBILITY) ѩѩ Show customer how to make adjustments. The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made. ѩѩ Instruct customer how to lubricate and explain importance of lubrication. ѩѩ Check that all safety decals are installed...

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2012-Folding Defoliator-11

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator. Alloway Equipment Company follows the general...

 Open the catalog to page 11
2012-Folding Defoliator-12

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 2. 506-3-0193 Shield Missing Warning 3. 506-3-0194 Shield Missing Warning (Safety Decals continued on next page)

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2012-Folding Defoliator-13

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! A 5. 506-3-0195 Hydraulic Pressure Warning GUARD MISSING. DO NOT OPERATE. A WARNING_ MANUAL CONTAINER AND MANUAL ARE MISSING ■ REPLACE AND READ BEFORE OPERATING. ■ KEEP MANUAL CONTAINER AND MANUAL MOUNTED IN THIS LOCATION. (Available from dealer or call 1-800-319-6637.) FAILURE TO FOLLOW MANUAL INSTRUCTIONS AND SAFETY RULES CAN RESULT IN SERIOUS INJURY OR DEATH. 506-3-0192 GUARD MISSING. DO NOT OPERATE. 6. 506-3-0192 Manual Container Warning A DANGER 11. 903-17456 Driveline Safety Sign...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.