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FOLDING DEFOLIATOR 2013-2014

FOLDING DEFOLIATOR 2013-2014
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FOLDING DEFOLIATOR 2013-2014

Product catalog summary
Introduction
This manual provides guidance for operating and maintaining the Beet Defoliator, focusing on safety, operational procedures, and maintenance tips to ensure reliable performance.
General Information
The Beet Defoliator models FD 243 and FD 267 feature row spacing of 20-30 inches and a transport width of 14' 4". They operate at a tractor PTO speed of 1000 RPM and offer various flail types and scalper attachments.
Safety Rules
Operators must be trained and familiar with controls. Safety measures include wearing protective gear, securing hardware, maintaining hydraulic systems, and keeping safety shields in place.
Dealer's and Owner's Responsibilities
Dealers must assemble and install equipment properly, complete Warranty Registration, and perform pre-delivery checks. Owners should read the manual, perform regular maintenance, and use genuine Alloway parts to maintain warranty validity.
Operation and Maintenance
Detailed instructions cover operating the Beet Defoliator, safety checks, troubleshooting, and include a bolt torque chart and parts list index.
Specifications and Safety Precautions
Avoid operating on steep slopes, under the influence, or modifying equipment. Ensure safety decals are intact and wear protective clothing.
Operation Guidelines
Operate in good lighting, avoid electrical wires, keep bystanders away, and ensure proper seating and equipment setup.
Maintenance Procedures
Stop the engine before servicing, use original parts, and regularly check and tighten components to specified torque.
Storage Instructions
Store equipment properly and keep children and bystanders away.
Pre-Delivery and Delivery Checklists
Inspect equipment, demonstrate adjustments, and instruct customers on safety and maintenance procedures.
Operator Safety and Training
Operators must be trained and regularly review safety and operation sections. Use the Operator Sign-off Record for compliance verification.
Principal Components
The Alloway Folding Defoliator includes Right Wing Assembly, Left Wing Assembly, and Center Frame, supported by hydraulically adjustable wheel struts and hitch.
Pre-Operation Checklist
Ensure safety and maintenance checks, including decals, shields, hardware, and hydraulic systems.
Equipment Matching
Use a tractor with adequate power and weight, equipped with a 1000 RPM PTO, and follow guidelines for PTO driveline length.
Break-In Procedure
Initial operation involves checking fasteners, flails, oil levels, and lubrication at specified intervals.
Hydraulic and Electrical Systems
The tractor must supply 8 gpm at 2000 psi with three hydraulic remote valves and a 7-pin connector for signals and flashers.
Attaching and Detaching Defoliator
Follow detailed procedures for safe attachment and detachment, including hydraulic hose connections.
Operational Guidelines
Ensure proper mounting, control movements, and verify connections before operation.
Parking and Safety Procedures
Park on a hard, level surface, lower wings carefully, and secure parking stands and cylinder locks.
Raising and Lowering Wings
Ensure cylinder locks are installed, securely attach the Defoliator, and follow procedures for raising and lowering wings.
Field Operation and Adjustments
Adjust the Defoliator for optimal performance based on field conditions, centering wheels and flail assemblies over beet rows.
Starting and Stopping the Defoliator
Engage PTO at idle, increase speed, and adjust forward speed as needed. Stop by reducing engine speed and disengaging PTO.
Field Performance Considerations
Adjust machine settings based on leaf canopy, moisture, beet varieties, and soil conditions.
Optional Features
Rear steering and scalpers offer additional maneuverability and require careful handling and adjustment.
Defoliator Storage and Transport
Store in a dry, level area and follow safety measures during transport.
Owner Service and Maintenance
Follow safety instructions, perform maintenance with the engine off, and use proper blocking methods.
Maintenance Procedures
Regular greasing and maintenance of components like CV PTO, drive shafts, and bearings are essential. Replace drive belts and flails as needed, following safety precautions.
Troubleshooting
Address common issues like drum malfunctions and belt wear by adjusting tension and cleaning fields.
Parts Index
Includes a detailed index of parts with numbers and descriptions for various components.
Warranty Overview
ALLOWAY provides a one-year warranty for defects, with conditions and limitations outlined. Remedies include repair or replacement, and exclusions apply for misuse and normal wear.
See more

Catalog excerpts

FOLDING DEFOLIATOR 2013-2014-2

TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Alloway dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration included in this manual. Both dealer and customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to Alloway, give one copy to the customer,...

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FOLDING DEFOLIATOR 2013-2014-3

TABLE OF CONTENTS INTRODUCTION Inside Front Cover GENERAL INFORMATION 1 SAFETY RULES 3 - 7 CHECK LISTS (DEALER’S RESPONSIBILITY) 8 OPERATOR SIGN-OFF RECORD 9 SAFETY DECALS 10 - 13 OPERATION 15 - 28 OWNER SERVICE 29 - 33 TROUBLE SHOOTING

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FOLDING DEFOLIATOR 2013-2014-4

SPECIFICATIONS Number of Rows: 8 - 12 Row Spacing: 20 - 30 in (51 - 76 cm) Transport Width (Folded): 14’ 4” (4.4 m) Overall Width (Operation): 25’ 6” (7.8 m) Transport Height (Folded): 13’ 4” (4.1 m) Tractor PTO Speed: 1000 RPM Tire Size:

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FOLDING DEFOLIATOR 2013-2014-5

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Never allow children or untrained persons to operate equipment. __________________________________________ Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by a single careless act of an operator. In addition to the design and configuration of equipment, hazard control and accident prevenion are dependent t upon the awareness, conern, prudence and proper c training of personnel involved in the operation, transport, maintenance and storage...

 Open the catalog to page 5
FOLDING DEFOLIATOR 2013-2014-6

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Power unit must be equipped with ROPS or ROPS CAB and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times. Connect PTO driveline...

 Open the catalog to page 6
FOLDING DEFOLIATOR 2013-2014-7

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Do not operate or transport on steep slopes. Always comply with all state and local lighting and marking requirements. Use extreme care and reduce ground speed on slopes and rough terrain. Never allow attachment. Do not operate or transport equipment while under the influence of alcohol or drugs. __________________________________________ Do not operate or transport equipment while under the influence of alcohol or drugs. Always sit in power unit seat when operating controls or starting...

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FOLDING DEFOLIATOR 2013-2014-8

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) AVOID INJURY POWER LINES: • • • • Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo ents in any way. n Stay away from power lines. Electrocution can occur without direct contact. Check clearances before raising implement. Do not leave the operator’s seat if any part of the tractor or implement contacts electric lines. Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment...

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FOLDING DEFOLIATOR 2013-2014-9

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Make certain all movement of imple ent m components has stopped before approaching for service. Ensure shields and guards are proper ly installed and in good condition. Replace if damaged. Do not handle blades with bare hands. Careless or improper handling may result in serious injury. Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system presure is released by s operating all valve control levers. __________________________________________...

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FOLDING DEFOLIATOR 2013-2014-10

CHECK LISTS PRE-DELIVERY CHECK LIST DELIVERY CHECK LIST Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer. ѩѩ Show customer how to make adjustments and select proper PTO speed. (DEALER’S RESPONSIBILITY) (DEALER’S RESPONSIBILITY) ѩѩ Show customer how to make adjustments. The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made. ѩѩ Instruct customer how to lubricate and explain importance of lubrication. ѩѩ Check that all safety decals are installed...

 Open the catalog to page 10
FOLDING DEFOLIATOR 2013-2014-11

OPERATOR SIGN-OFF RECORD Occupational Safety and Health Administration (OSHA). Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. Anyone who will be operating and/or maintaining the Folding Defoliator must read and clearly understand all Safety, Operating, and Service & Maintenance information presented in this manual. In addition to the design and configuration of equipment, hazard control and accident prevenion are dependent upon the awareness, t concern, judgement,...

 Open the catalog to page 11
FOLDING DEFOLIATOR 2013-2014-12

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 2. 506-3-0193 Shield Missing Warning 3. 506-3-0194 Shield Missing Warning (Safety Decals continued on next page)

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FOLDING DEFOLIATOR 2013-2014-13

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 5. 506-3-0195 Hydraulic Pressure Warning 6. 506-3-0192 Manual Container Warning 11. 903-17456 Driveline Safety Sign 9. 506-3-0196 Rotating Driveline Warning 7. 700-3-0493 Read Manual Warning 13. 200-3-1366 Serial Number Tag

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All Alloway Standard Industries, Inc. catalogs and technical brochures

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