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RIGID BEET HARVESTER 2020 HV8R22

RIGID  BEET HARVESTER 2020  HV8R22
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RIGID BEET HARVESTER 2020 HV8R22

Product catalog summary
Introduction: The manual provides comprehensive guidance for operating and maintaining the 2020 Rigid Beet Harvester model HV8R22, emphasizing the importance of thorough reading for safe and efficient operation.
General Information: This section outlines the manual's purpose to assist in achieving dependable performance, with instructions based on field experience and engineering data, noting potential variations due to production changes.
Specifications: Detailed specifications include dimensions, gearbox and tractor requirements, belt and chain details, tank capacity, and tire specifications. Key measurements are an operation width of 17 ft, overall width of 26 ft 6 in, and a tank capacity of 4 tons.
Check Lists: Pre-delivery and delivery checklists ensure all safety decals, shields, and guards are in place and in good condition, covering proper installation and adjustment of equipment.
Safety Rules: Safety is emphasized with guidelines for training operators, preparing equipment, and maintaining safety during operation, including specific warnings for hydraulic systems.
Operation and Field Operation: Detailed instructions for operating the Beet Harvester, including adjustments and procedures for field operation, stressing the importance of safety rules and using genuine parts.
Owner Service: Covers maintenance and service procedures, including lubrication and parts replacement, highlighting the importance of using genuine Alloway service parts.
Parts Index and Warranty: Includes an index of parts and a warranty section detailing terms and conditions, emphasizing the importance of warranty registration.
Operational Safety: Key safety measures include ensuring weight distribution, purging hydraulic systems, keeping bystanders away, and operating only in proper lighting conditions.
Maintenance Safety: Maintenance should be performed by qualified personnel, following all safety procedures, and using appropriate clothing and protective gear.
Storage: Instructions for safe storage include disengaging power, lowering equipment, and securing the tractor, keeping children and bystanders away.
Safety & Instructional Decals: Ensure all safety decals are installed and replace if damaged, with warnings for rotating driveline, PTO speed, and hydraulic pressure.
Pre-Operation Checklist: Includes reviewing safety rules, ensuring all safety decals and guards are in place, checking equipment alignment, and verifying hydraulic connections.
Harvester Components: Lists key components such as center frame, hitch, lifter struts, and truck boom, each with a specific function in the harvesting process.
Equipment Matching and Requirements: Details minimum HP requirements, tractor ballast, tire support, PTO shaft connection, hydraulic flow and pressure settings, and electrical system requirements.
Attaching and Unhooking Harvester: Provides steps for safely connecting hydraulic hoses and electrical cables, using safety chains and transport locks.
Field Operation: Emphasizes safety, adjusting settings based on field conditions, and consulting dealers for special conditions and adjustments.
Transport Lock and Depth Specifications: Transport locks should be attached to storage brackets when not in use, with a recommended operating depth of 2” to 3”.
Electrical Control System: Allows control of boom, hitch, and rpm speeds, with manual override and flow control available.
Drive Motor and Motor Control Valve: Each motor has a control valve with adjustable speed using the CAN PAD.
Hitch Ring Height Adjustment: Adjustments can be made to prevent lifting the tractor in rocky conditions.
Truck Boom Operations: Instructions for folding and extending the truck boom, ensuring it is fully extended before operating the conveyor.
Row Finder and Override: Requires constant hydraulic pressure for automatic steering, with adjustments for feeler arms alignment.
PTO Engagement: Set tractor throttle to idle before engaging or disengaging PTO, avoiding adapter sleeves or shafts.
Grab Rolls and Lifter Wheels: Adjustments for optimal operation, using spacers to adjust pinch point width.
Transporting and Storage: Follow specific instructions for safe transport and storage, ensuring the machine is clean and inspected.
Owner Service and Safety: Emphasizes safety in operation, maintenance, and storage, with informed and cautious operators to prevent accidents.
Safety Precautions: Ensure the engine is off and the tractor is secured before disconnecting hydraulic lines, wearing appropriate clothing and protective gear.
Blocking Method for Lifter Wheels and Row Finder Service: Use approved cylinder transport locks, ensuring the harvester is on a hard, level surface.
Truck Boom Service: The truck boom must be fully lowered into the transport position before maintenance.
Lubrication: Use SAE multi-purpose high-temperature grease or lithium-based grease with MOLY additive, following the lubrication chart.
Belt and Chain Adjustments: Instructions for belt replacement and drive chain adjustment to achieve correct slack.
Grab Roll and Lifter Adjustments: Ensure even spacing between grab rolls and adjust gaps for soil conditions.
Daily and Annual Service: Daily inspections for damage or misalignment, with annual service for critical components.
Introduction: Provides technical specifications, assembly instructions, and component lists for agricultural machinery parts.
Specifications: Outlines specifications for components like bolts, nuts, washers, and assemblies, with part numbers and quantities.
Procedures: Assembly instructions for components like the Digger Strut Hub and Wheel Hub, with part lists and diagrams.
Standards and Recommendations: Includes a Bolt Torque Chart for SAE and Metric series, emphasizing correct torque values.
Abbreviations: A list of abbreviations used throughout the document, covering agricultural and mechanical terms.
General Information: Includes product warranty, replacement part warranty, and a table of contents.
Field Operation: Instructions for field operations, covering depth stops, transport locks, and optional components.
Operation: Guidelines for attaching the harvester, matching equipment, and understanding components.
Safety: Outlines safety checklists and rules, emphasizing safety decals and symbols.
Specifications and Requirements: Details specifications for hitch, hydraulic systems, PTO, tire requirements, and tractor ballast.
Maintenance and Service: Covers owner service, blocking methods, daily service checklist, lubrication chart, and maintenance procedures.
Warranty: One-year warranty covering defects in material and workmanship, limited to repair or replacement.
Contact Information: For warranty service and inquiries, contact Alloway at 4230 14th Ave. NW, Fargo, North Dakota 58102, or call 701-356-4983.
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Catalog excerpts

RIGID  BEET HARVESTER 2020  HV8R22-1

RIGID BEET HARVESTER

 Open the catalog to page 1
RIGID  BEET HARVESTER 2020  HV8R22-2

TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Alloway dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration included in this manual. Both dealer and customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to Alloway, give one copy to the customer,...

 Open the catalog to page 2
RIGID  BEET HARVESTER 2020  HV8R22-5

SPECIFICATIONS Model D. Truck Height Clearance Belt Elevator Chain 1/2” Elevator Chain Rods Tank Capacity Belt System Elevator Drive Rock Protected 2- short Grab Rolls Adjustable Grab Roll Option Grab Roll Composition Front Hook Chain Front Hook Chain Option Front Belted Chain Option Digger Struts Adjustable Cushion Tongue Weight (Drawbar) Weight Empty Wheel Struts Main Wheels Tire Type Tire Pressure Tire Load Capacity @ 6mph

 Open the catalog to page 5
RIGID  BEET HARVESTER 2020  HV8R22-6

CHECK LISTS PRE-DELIVERY CHECK LIST DELIVERY CHECK LIST Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer. ѩ Show customer how to make adjustments and select proper PTO speed. (DEALER’S RESPONSIBILITY) (DEALER’S RESPONSIBILITY) ѩ Show customer how to make adjustments. The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made. ѩ Instruct customer how to lubricate and explain importance of lubrication. ѩ Check that all safety decals are installed...

 Open the catalog to page 6
RIGID  BEET HARVESTER 2020  HV8R22-7

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by a single careless act of an operator. Do not allow children or untrained persons to operate equipment. __________________________________________ In addition to the design and configuration of equipment, hazard control and accident preven tion are dependent upon the awareness, conern, prudence and proper c training of personnel involved in the operation, transport, maintenance and storage...

 Open the catalog to page 7
RIGID  BEET HARVESTER 2020  HV8R22-8

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Power unit must be equipped with ROPS or ROPS CAB and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times. Connect PTO driveline directly to trac tor PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and result in personal injury or death. Remove accumulated debris...

 Open the catalog to page 8
RIGID  BEET HARVESTER 2020  HV8R22-9

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Operate only in daylight or good artificial light. leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Avoid contact with electrical wires. Keep hands, feet, hair and clothing away from equipment while engine is running. Stay clear of all moving parts. Always connect safety chain from implement to towing vehicle when transporting. AVOID INJURY OR DEATH FROM POWER LINES:...

 Open the catalog to page 9
RIGID  BEET HARVESTER 2020  HV8R22-10

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) MAINTENANCE SAFETY Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership. Special skills, tools and safety procedures may be required. Failure to follow these instructions can result in serious injury or death. Before dismounting tractor, disengage tractor PTO power to implement, lower front lift cylinders so that lifter wheels are on the ground. Operate valve control levers to release any hydraulic pressure. Stop engine, set parking brake, remove...

 Open the catalog to page 10
RIGID  BEET HARVESTER 2020  HV8R22-11

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Make certain all movement of imple ent m components has stopped before approaching for service. Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before operating. Ensure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.) Ensure shields and guards are proper ly installed and in good condition. Replace if damaged. Do not disconnect hydraulic...

 Open the catalog to page 11
RIGID  BEET HARVESTER 2020  HV8R22-12

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued on next page) 10

 Open the catalog to page 12
RIGID  BEET HARVESTER 2020  HV8R22-13

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued from previous page) 1. 506-3-0196 Rotating Driveline Warning 5. 700-3-0494 Fall Hazard Warning 3. 903-17456 Driveline Safety Sign (Safety Decals continued on next page) PN : 700-5-0019 (2020)

 Open the catalog to page 13
RIGID  BEET HARVESTER 2020  HV8R22-14

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued from previous page) 7. 700-3-0495 Rotating Drive Hazard 6. 700-3-0493 Read Manual Warning 8. 506-3-0194 Shield Missing Warning 9. 506-3-0195 Hydraulic Pressure Warning 10. 700-3-0498 Cylinder Lock Warning 11. 700-3-0499 Raised Equipment Warning (Safety Decals continued on next page) 12

 Open the catalog to page 14
RIGID  BEET HARVESTER 2020  HV8R22-15

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued from previous page) 12. 700-3-0497 Elevator Chain Warning 15. 700-3-0644 Boom Lock Warning 14. 506-3-0192 Manual Container Warning (Safety Decals continued on next page) PN : 700-5-0019 (2020)

 Open the catalog to page 15
RIGID  BEET HARVESTER 2020  HV8R22-16

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued from previous page) 18. 200-3-4034 Orange Fluorescent Reflector 9 x 2 23. 500-3-0977 Caution Manual Warning 20. 506-3-0195 High - Pressure Fluid Hazard 25. 902-15124 High Volume Decal 26. 902-15125 Alloway LH Door Decal 21. 902-15127 Center Elevator Alloway Decal 22. 902-15123 White Alloway Decal 27. 902-15126 Alloway RH Door Decal PN : 700-5-0019 (2020)

 Open the catalog to page 16

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