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Dura Tank Brochure

Dura Tank Brochure

Dura Tank Brochure

Product catalog summary
Introduction
The document discusses the Dura Tank, a durable and versatile water storage solution made from precast concrete panels. It highlights the benefits of using such tanks for various applications, emphasizing their efficiency, cost-effectiveness, and adaptability to different environments.

Specifications
The Dura Tank is constructed using pre-stressed, precast concrete panels with grouted joints and horizontal post-tensioned strands. This design enhances the tank's versatility and meets high-quality standards. The panels are available in lengths of 3m, 5m, 6m, and 7m, and are produced in a controlled factory environment to ensure quality and durability.

Construction Process
The construction involves setting out panel joints on a cast-in-situ floor, applying waterproofing mortar, and lifting panels into place with a crane. Cables are fed through ducts in the panels for post-tensioning, ensuring a watertight and durable system. A ring beam is cast around the bottom of the panels for additional sealing.

Applications
The Dura Tank is suitable for various applications, including sewage treatment (sedimentation, digestion, aeration tanks), potable water storage (elevated reservoirs, clarifiers, filtration tanks), and other uses such as anaerobic digesters, fermentation tanks, and agricultural applications.

Design Standards
The design adheres to several standards, including EUROCODE 2, the South African Standard Code of Practice, and the British Standard Code of Practice for retaining aqueous liquids.

Features and Benefits
The Dura Tank offers several advantages, such as reduced transport costs due to slender panels, efficient production and fast assembly, and the ability to install in various soil conditions. It is a cost-effective solution with a wide range of configurations available.

Conclusion
The Dura Tank provides a reliable and efficient solution for water storage needs, with a focus on quality, durability, and adaptability to different applications and environments.
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Catalog excerpts

Dura Tank Brochure-1

TANKPRECAST RESERVOIRS Durable Longevity Precast concrete for DID YOU KNOW? We offer you solid and safe water storage solutions of the highest quality. Efficient production methods, fast and safe assembly ensure that our products can be utilised almost immediately. Our money-saving solutions and good track record prove that we aim to give our customers the best on the market. T~rr DURA TANK stronger . solutions. The Dura Tank consists of precast concrete panels, prefabricated in a factory controlled environment for faster and a more cost-effective reservoir construction. It is ideal for mining industries, industrial and renewable energy projects. A concrete solution for a wide variety of applications The Dura Tank is a cylindrical reservoir of pre-stressed, pre-casted concrete panels with grouted joints. Combined with horizontal post-tensioned strands, this new design enhances the versatility of the tank and meets the highest quality demand in the market. The concept The construction concept is based on combining the technology of prestressing and the post-tensioning of concrete panels on a cast-in situ bottom slab. The vertical joints between the precast and prestressed panels consist of a special grouted seal. Horizontal circumferential mono strands are pushed through cast-in ducts and post-tensioned in order to address the hoop stresses. The horizontal joint between the panels and the bottom slab are concreted after the panels are lifted in place. This results in a waterproof tank that can be closed of by a precast, cast-in situ steel or tarpaulin roof. The panels The walls consist of slender precast panels, longitudinally prestressed. The panels are cast in various lengths of 3m, 5m, 6m and 7m. Different piping requirements can be catered for in the production yard, but must be communicated beforehand. Casting in a controlled factory environment allows us to use the best aggregates to ensure the very high quality and durability we all demand. After curing the panels it is shipped to site for installation. The floor slab The cast-in situ concrete floor is a site-specific engineer design. Floor slabs can vary from a normal floor slab up to a rafted slab on piles, depending on the soil conditions. The floor slab is cast by Aquadam, the client or by a local civil contractor. Using local civil contractors can reduce the cost of the floor slab, especially on remote sites, empowering local industries. Construction of the panels On site the panel joints are meticulously set out on the cast in-situ floor. A waterproofing mortar is applied on the joint between the panels. This mortar serves as a water sealant and transfers the load of the post-tensioning. The precast panels are lifted by crane and placed in position. After all the panels are placed, cables are fed

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Dura Tank Brochure-2

through the cast into ducts in the panels to tension the system. A special stress panel allows for these cables to be fed through, anchored and stressed a week after erection. Together, this ensures that the system is perfectly watertight and exceptionally durable. Casting of the ring beam After completion of the final posttensioning process, the concrete surface at the wall and floor joint is carefully cleaned, pre-watered and the water-stop system is checked and altered if necessary. A 200mm concrete casting is performed around the bottom of the panels which constitute the bottom seal. □ FEATURES Concrete...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.