Overview

This document details Aspöck's reverse and working LED lamps engineered for extreme environmental conditions, emphasizing durability, long service life, high illumination, and low power consumption. These lamps are optimized for low light and adverse weather scenarios.

Product Specifications

• Voltage: Dual 12V/24V compatibility.
• Temperature Range: Operates between -40°C and +50°C (some models up to +80°C).
• Ingress Protection: Rated IP 6K9K, ensuring high resistance to dust and water, including high-pressure cleaning.
• Light Output: Available in multiple lumen outputs: 650, 1000, 1500, 2000, and 3000 lumens.
• Beam Types: Flood (wide beam) and Spot (narrow beam) with radiation angles from 20° to 110°, depending on model.
• Connectors: Multiple options including 2-pin Deutsch, ASS1, ASS2, ASS3, and Superseal connectors; cable lengths range from 1.5m to 7m or more.
• Mounting: M10 screws with maximum torque of 30 N·m; mounting positions must comply with homologation documentation.

Product Range and Part Numbers

The document lists various part numbers corresponding to different lamp variants, lumen outputs, beam types, and connector configurations. Examples include:

• 28-8524-011: 1000 lumen LED, 12V/24V, 2-pin Deutsch connector.
• 38-8524-071: 1500 lumen LED, 12V/24V, open end cable 7m.
• 28-8524-041: 3000 lumen LED, 12V/24V, spot beam 60°.

Technical and Quality Standards

• 100% leakage test at 10 mbar pressure to ensure sealing integrity.
• Compliance with ADR certification and R23 homologation for 60° beam versions.
• Photometric values validated at 25°C after 30 minutes of operation.
• Current consumption tests at 13.5V and 28V with GO/NO GO validation criteria.
• Surface quality and marking standards adhere to ISO 13715, DIN 406-10, ISO 1101, ISO 1302.
• Manufacturing tolerances and burr/tool offset controlled per IT.4.43 standards.

Assembly and Components

• Housing constructed from aluminum alloy ADC12 with black finish.
• Use of silicone thermal pads and glue for sealing and thermal management.
• Fasteners (screws, nuts, washers) made from stainless steel (Inox A4-316).
• Labels, hotmelt adhesives, and plastic washers included.
• PCBA equipped with 6 LEDs for 3000 lumen models.

Electrical Connections

• Pin 1: +VDC (brown wire default, black optional).
• Pin 2: Ground (white wire).

Photometric Performance

• 3000 lumen model example: 3320 lumens at 20° beam angle, 3100 lumens at 60° beam angle.
• Current consumption approximately 2.75 A at 12 V and 1.24 A at 28 V.

Usage and Mounting Recommendations

• Mounting screws M10 should be torqued up to a maximum of 30 N·m to ensure secure installation.
• Mounting positions must strictly follow homologation documentation.
• Product delivery includes adherence to torque specifications and photometric validation.

Additional Notes

• Drawings are valid only when used in conjunction with 3D models.
• All geometry deviations require confirmation from Aspöck.
• Surface areas must be free from streaks, dust, oil, or contaminants.
• Product markings must not exceed 0.2 mm in height.
• Unauthorized reproduction or dissemination of the document is prohibited.

Section Cuts and Assembly Details

Detailed sectional views at 1:1 scale illustrate assembly components such as silicone glue, hotmelt adhesives, harness versions, and connector terminal pins. Critical assembly parameters include torque specifications of 0.6 ± 0.1 N·m and minimum offset protection of 0.5 mm. Connector pin dimensions are controlled at 1.5 ± 0.2 mm.

Label Layout and Product Identification

Labels are provided at 2:1 scale, displaying manufacturing location, engineering level, order number, date/time, voltage, operator ID, homologations, and product specifications. Labels feature the Aspöck logo and product type identification (reverse lamp, working lamp).

Connectors and Spare Parts

• ASS1 & ASS2 Connectors: 2-pin female (13-5626-401) and male (13-5625-991).
• ASS3 Connectors: 3-pin female (13-0322-281) and male (13-0332-281).
• Superseal Connectors: 2-pin female (15-7002-044) and male (15-7002-054).
• Deutsch Connectors: 2-pin female (15-7002-135) and male (15-7002-125).

Additional accessories include omega brackets and Deutsch extension cables ranging from 3.00 m to 12.00 m in length.

Product Series and Specifications

• WORKPOINT II Series: Available in 1000, 1500, and 3000 lumen variants with detailed accessories and connectors.
• FLATPOINT IV: LED position light with integrated glowing body, tested to IP6K9K protection.
• WORKPOINT LED 1500: 12V/24V LED lamp, 1500 lumens, EMC25W, operating temperature -40°C to +80°C, open end cable 1.5 m.
• REVERSE LAMP LED: 12V/24V, 200 lumens, EMC25W, temperature range -40°C to +80°C, open end cable 2.5 m, with ASS2 and Superseal connectors.
• WORKPOINT LED 800 & 650: 12V/24V LED lamps with 650 lumens, flood beam, open end cable 2.5 m, multiple connector options including Superseal, ASS1, ASS2, and Deutsch.

Technical Parameters and Environmental Ratings

• Protection ratings: IP56K and IP6K9K for dust, water, and high-pressure cleaning resistance.
• Operating temperature range: -40°C to +80°C depending on model.
• Electrical: 2 x 1 mm² cable cross-section; cable lengths vary by product and connector.
• Assembly torque: 0.6 ± 0.1 N·m for connectors.

Accessories and Spare Parts

Includes caps (round and square), grommets, and bulbs (24V 70W H3). Spare parts are listed with part numbers and quantities to support maintenance and replacement.

Best Practices and Recommendations

• Apply specified torque values during assembly to ensure secure and reliable connections.
• Use silicone glue and hotmelt adhesives as indicated in sectional views for optimal sealing and mechanical stability.
• Ensure correct connector types are used per product specifications to maintain electrical integrity and environmental protection.
• Follow label layout guidelines for accurate product identification and traceability.