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Bando Chemical Industries, Ltd.
Brochure for General Industry

Brochure for General Industry

Product catalog summary

Overview: This document is a comprehensive catalog of Bando USA's industrial power transmission products, detailing various types of belts and related components. It serves as a reference for distributors and customers seeking information on product specifications, applications, and purchasing options.

Product Specifications: The catalog includes a wide range of V-Belts such as Power Ace®, Power King®, and Rib Ace®, among others. Each product line is detailed with specific models and sizes, including cogged and combo variants. Synchro-Link® timing belts are also extensively covered, with options in rubber and polyurethane, single and double-sided, and various metric and RMA standards.

Application Guidelines: The document outlines application exclusions for safety, specifying that Bando belts should not be used in aircraft drive systems or unsupported lift systems. It also highlights the importance of static conductivity for certain applications, advising consultation with Bando representatives for specific needs.

Installation and Maintenance: Guidance is provided on belt installation, tensioning, and troubleshooting. The catalog includes a troubleshooting guide and recommendations for preventative maintenance to ensure optimal performance and longevity of the belts.

Additional Resources: The document provides contact information for Bando's Service Express and Message Express for customer support and technical assistance. It also directs users to the Bando USA website for further information and updates.

Warranty and Modifications: Bando USA reserves the right to modify product designs and specifications without obligation for replacement or refund. The document emphasizes the proprietary system ensuring compatibility and simplifying inventory management.

Product Specifications and Warranty: BANDO USA, Inc. provides a one-year warranty against defects in material and workmanship under normal use. The warranty is limited to repair or replacement of the product, with claims requiring written notice. No implied warranties of merchantability or fitness for a particular purpose are provided.

Distribution and Sales: BANDO products are distributed through over 500 distributors in North and South America, supported by strategically located distribution centers. Design engineering and application assistance are available through BANDO distributors and sales representatives.

Pricing: All catalog prices are listed in USD and subject to change. For actual purchase prices, contact a BANDO distributor.

Product Features:

Power Ace® V-belts: Efficient power transmission with reduced space requirements. Features include a special bias cut angle, strong polyester cords, and a heat-resistant rubber compound.
Power King® V-belts: Known for flexibility and friction resistance, these belts feature high-strength polyester cords and a specially compounded rubber body.
Combo Belts: Designed for applications with high shock loads, these belts provide lateral rigidity and equal load distribution.
Rib Ace® Belts: Ultra-thin and flexible, suitable for high-speed industrial applications and consumer goods.
Duraflex® Belts: Made with polyurethane for oil resistance and clean operation, ideal for light-duty applications.
Metric V-Belts: Manufactured to European standards, suitable for imported machinery and export equipment.
BanFlex® Belts: Preferred for compact equipment designs requiring short center distances and small diameter sheaves.

Standards and Compliance: All BANDO belts meet RMA standards for oil and heat resistance and static conductivity. Specific products also comply with European standards DIN 7753 and ISO4184.

Contact Information: For distributor information or sales assistance, visit www.bandousa.com or call 1-800-829-6612.

BanFlex® Combos: These belts are ideal for short center distances and small diameter pulleys. They feature a banded construction to minimize turnover issues, precision molded polyurethane ribs for oil resistance, and treated polyester tensile cords for fatigue resistance. The polyamid tie band prevents belt whip, and polyurethane ribs enhance rigidity and heat dissipation.

Synchro-Link® Timing Belts: These belts are designed for synchronization of driveN and driveR speeds, offering high efficiency and low maintenance. They come in various profiles, including STS, HT, and Trapezoidal, and are known for their energy efficiency, low tension requirements, and compact design.

High Performance STS Belts: These belts are recognized for their high power transmission capabilities and quiet operation. They feature a high durometer synthetic rubber for tooth protection and a unique tooth canvas for noise reduction. The HPSTS belt offers up to twice the power transmission of conventional STS belts.

King Power Synchronous Belt (KPS II): This belt is suitable for high torque applications, transmitting up to five times more power than standard STS belts. It is constructed from wear-resistant polyurethane and is available in 8mm and 14mm pitches.

Synchro-Link® HT Timing Belts: These belts feature a curvilinear tooth design for improved stress distribution and high horsepower ratings. They are 99% efficient and designed for long service life with minimal heat buildup.

Synchro-Link® Double Sided Timing Belts: Available in both polyurethane and neoprene, these belts provide precise performance in serpentine drives. They are designed for clean, quiet operation and are resistant to oil, heat, and abrasion.

Synchro-Link® Timing Belt Pulleys: These pulleys are manufactured to exacting tolerances for compatibility with Synchro-Link® belts. They are available in various constructions and sizes to suit different applications.

Technical Specifications: The document includes detailed specifications for belt pitches, tooth profiles, and pulley dimensions, emphasizing the importance of matching belt and pulley pitches for optimal performance.

Sections:

Specifications: The document lists multiple belt types, including CX, BX, 3V, 5V, 8V, and others, with specific details such as weight, nominal size, and outside length. Each belt type is categorized by its section, and approximate weights are provided.
Nominal Dimensions: For each belt section, dimensions such as top width, thickness, and pitch between belts are specified. This section helps in understanding the physical characteristics of each belt type.
Minimum Recommended Sheave Diameters: This section advises on the minimum sheave diameters to ensure optimal belt life and drive efficiency. Using diameters smaller than recommended can reduce belt performance.
Part Numbering: Examples are provided to illustrate how to correctly format part numbers for ordering, including the use of dashes and the number of ribs.
Power Ace® and Power King® Combo Mandrel Program: Information on mandrel widths and configurations for customers who prefer to inventory belts in full width mandrels is included. This section also provides cutting instructions and availability details.
Variable Speed Belts: Specifications for variable speed belts, including part numbers, weights, top width, angle, and outside circumference, are detailed. This section is crucial for applications requiring variable speed operations.

Key Recommendations:

Consult BANDO for availability and pricing of intermediate sizes not shown in the document.
Ensure the use of recommended sheave diameters to maintain belt efficiency and longevity.
Follow the part numbering examples to avoid errors in ordering.

Contact Information: For further assistance or to find an authorized BANDO distributor, visit www.bandousa.com or call 1-800-829-6612.

Specifications: The document lists various belt types with their respective part numbers, weights, and effective or outside lengths. For example, Double V-Belts range from part number CC75 to CC420, with weights from 1.60 lbs to 9.10 lbs and lengths from 79.20 inches to 422.20 inches. Duraflex GL® FHP V-Belts and Ultrapower AG™ KC Belts are also detailed with similar specifications.

Installation and Maintenance: Proper installation and maintenance are emphasized to ensure optimal belt life. Key steps include locking out the power source, inspecting sheaves for wear, and using proper tensioning techniques. Tools such as sheave groove gauges, laser alignment systems, and tension testers are recommended for accurate installation and maintenance.

Nominal Dimensions and Recommendations: The document provides nominal dimensions for different belt sections and recommends minimum sheave diameters to prevent reduced belt life and drive efficiency. For instance, the minimum recommended diameter for a 2L section is 0.80 inches.

Additional Products: The document mentions additional products like belt sleeves for organization and a premium belt rack system for storage. These accessories are available for order through BANDO.

Contact Information: For further assistance or to find an authorized distributor, the document directs users to visit www.bandousa.com or call 1-800-829-6612.

Banflex® Combo Belts:

Available in 2 Rib and 3 Rib configurations.
Part numbers range from 2-7MS500 to 3-7MS2300, with weights and lengths specified in pounds and millimeters respectively.
Weights are approximate, and for intermediate sizes not shown, consultation with Bando is recommended.

Synchro-Link® STS Timing Belts:

Available in various widths: 4mm, 6mm, 10mm, and 15mm.
Part numbers include S2M and S3M series, with detailed weight and length specifications.
Weights are approximate, and other widths are available upon request.
Polyurethane construction is available for specialty applications.

Contact Information: For finding an authorized Bando distributor, visit www.bandousa.com or call 1-800-829-6612.

Specifications:

MXL Series: Features belts with a pitch of 0.080 inches, available in widths of 3.2mm, 4.8mm, and 6.4mm. The document lists part numbers, approximate weights, pitch lengths, and the number of teeth.
XL Series: These belts have a pitch of 1/5 inch and are available in 1/4" and 3/8" widths. The document provides similar details as the MXL series, including part numbers and weights.
L Series: With a pitch of 3/8 inch, these belts come in 1/2", 3/4", and 1" widths. The document includes part numbers, weights, pitch lengths, and the number of teeth.
H Series: These belts have a 1/2 inch pitch and are available in 1", 1-1/2", 2", and 3" widths. The document provides comprehensive details on part numbers, weights, and dimensions.

Procedures and Recommendations:

Minimum recommended pulley sizes are provided for different speed ranges (RPM) to ensure optimal belt life and drive efficiency.
Using pulley sizes smaller than recommended can significantly reduce belt life and efficiency.

Additional Information:

Weights shown are approximate, and other widths are available upon request from BANDO.
Contact information for BANDO distributors is provided for further inquiries and purchases.

Specifications:

Belt Types: The document covers different belt types including XH, XXH, XL, L, T2.5, T5, T10, and DXL, each with specific pitch sizes and widths.
Dimensions and Weights: Detailed tables list the pitch length, number of teeth, and approximate weights for belts of varying widths. For example, the 507XH belt has a pitch length of 50.75 inches and varies in weight depending on width.
Materials: Belts are available in neoprene and polyurethane, with specific operating conditions for each material.

Operating Conditions:

Temperature Range: Neoprene belts operate between -22°F to +194°F, while polyurethane belts operate between -22°F to +176°F.
Maximum Speed: Neoprene belts can operate up to 7,000 feet/min, and polyurethane belts up to 4,000 feet/min.

Handling and Storage:

Belts should be stored to avoid sharp bends or crimping, and protected from extreme temperatures, moisture, and sunlight.

Ordering Information:

Part numbers include a width/construction suffix, e.g., a 2" wide 507XH belt is 507XH200G.
Contact BANDO for additional widths, pricing, and delivery information.

Specifications: The document lists multiple belt types, including DXL, DL, DH, DMXL, and DT series, each with specific pitch lengths and widths. The belts are made from neoprene or polyurethane and feature fiberglass tensile cords for flexibility and durability. Weights are approximate and vary by belt type and width.

Procedures: To find an authorized BANDO distributor, customers are directed to visit the website or call the provided phone number. For special applications, BANDO offers custom Synchro-Link® constructions and recommends consulting their engineering team.

Norms and Standards: The belts are designed for various applications, including high flexibility, special dimensions, food-grade materials, low durometer, non-marking back, high heat resistance, high electrical resistance, low noise, and special construction needs.

Recommendations: Customers are advised to contact BANDO for pricing and delivery of belts with non-standard widths. For specific applications, BANDO offers belts with Kevlar® cords, food-grade materials, and other specialized features.

Key Data from Tables: The tables provide detailed information on part numbers, weights, pitch lengths, and the number of teeth for each belt type. For example, the DL series includes belts with a 3/8 inch pitch available in widths of 1/2", 3/4", and 1". The DH series offers belts with a 1/2 inch pitch for wider belts up to 3".

Critical Information: The document emphasizes the availability of custom belt constructions for specific applications and the importance of consulting BANDO engineering for specialized needs. It also highlights the versatility of the Synchro-Link® Sleeve Program, which supports cut-to-size inventory.

Specifications: Synchro-Link® Timing Belts are available in both neoprene and polyurethane constructions, with options for RMA and metric pitches. The document lists part numbers with corresponding dimensions and weights for different belt types, such as S2M, S3M, S5M, S8M, XL, L, H, T5, T10, and MXL.

Part Number Examples: The document provides examples of part numbers for different belt types, indicating the width, pitch, and length. For instance, part number 50-S2M-OPENU 196 1.508 refers to a specific configuration of the S2M belt.

Applications: These belts are suitable for applications requiring synchronization, such as conveying, positioning, and metering. Optional constructions are available for specialized requirements.

Contact Information: For additional sizes, special requirements, or to find an authorized distributor, contact BANDO through their website or phone number provided.

Tables and Data: The document includes extensive tables listing part numbers, dimensions, and weights for various belt and pulley configurations. These tables are crucial for selecting the appropriate belt or pulley for specific applications.

Recommendations: Consult BANDO for certified specifications where space requirements are critical, as dimensions are subject to change. Additional sizes may be available upon request.

Specifications: The document outlines the importance of proper belt tension, which is crucial for preventing slippage and excessive wear. It provides specific tensioning values for different belt sections and pulley diameters, emphasizing that the correct tension is the lowest at which the belt does not slip under peak load.

Tensioning Procedures: The document describes a step-by-step process for measuring and adjusting belt tension. This includes measuring the span length, applying force to deflect the belt, and comparing the force to recommended values. It also advises running the drive for a short period to seat the belt before rechecking tension.

Troubleshooting Guide: A comprehensive troubleshooting section identifies common belt problems, their causes, and solutions. Issues such as short belt life, slippage, and noise are addressed with corrective actions like redesigning drives, replacing components, and adjusting tension.

Formulas and Calculations: The document provides formulas for calculating horsepower, tension, and belt speed, which are essential for designing and maintaining belt drives. These formulas help in converting torque to horsepower and estimating power requirements for various machinery.

Recommendations: For complete installation and maintenance instructions, the document refers to Bando publication BU-106. It also provides contact information for finding authorized Bando distributors.

Catalog excerpts

Industrial Power Transmission Products Vol 2_cover_final-PMS 485C.pdf World Wide Manufacturing • World Class Quality Power Ace® Power King® Power Ace® Combo Power Max® Synchro-Link® Rubber Synchro-Link® Polyurethane Synchro-Link® High Torque Synchro-Link® Double Sided Polyurethane Metric V-Belts KPS High Torque Polyurethane Synchro-Link® Double Sided Rubber Bando USA Inc. | Industrial Power Transmission Products Power King® Industrial Power Transmission Products

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Table of Contents Reference Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Distribution, Service and Sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 V-Belt Products Preview Power Ace® (3V, 5V, 8V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Reference Information Service Express 1-800-829-6612 Place an order, request technical assistance, discuss commercial issues – our knowledgeable team of inside sales professionals is prepared to handle your orders, inquiries or special requirements promptly, courteously and efficiently. Service Express hours are 7:00 A.M. through 6:00 P.M. CST. Message Express 1-800-733-3672 BANDO’s Message Express is your real time communication link to any one of BANDO’s field sales representatives, inside sales representatives, product specialists, engineering support personnel or any member of BANDO’s management...

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Distribution, Service & Sales Design Engineering and Application Assistance Stocking Distributors Assistance in drive design, application or general engineering support is always available through your BANDO distributor, your BANDO sales representative or by contacting BANDO USA, Inc. BANDO USA, Inc. markets their products through over 500 stocking distributors located throughout North and South America. These Distributors are serviced and supplied by BANDO distribution centers that are strategically located to provide optimum service levels on a local market basis. Whether your request is for...

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Product Preview Power King® BANDO's continuous improvements in materials, design and manufacturing methods make the Power King® classical cross section belt the workhorse of industry. • Bias cut, rubber impregnated fabric cover provides superior flexibility and friction resistance. Oil and heat resistant. • Ultra high strength polyester cords assure fatigue resistance and length stability while providing the flexibility needed to attain long, trouble-free service. • Specially compounded rubber body reduces heat build-up while giving firm support to the cords, maintaining uniform load distribution....

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Power Ace® Combo, Power King® Combo and Power Ace® Aramid Combo To resolve problem applications where belts are flipping over or jumping out of the sheaves, utilize BANDO's series of Combo belts. The tie band assures lateral rigidity and guides the belts into the sheave grooves. • The tie band, reinforced with high strength transverse tensile cords, is fully oil and heat resistant and permanently welds the individual belts together. • Combos utilize the premium quality Power King® and Power Ace® belts, with all of their features and benefits. • Assures equal load distribution in drives where...

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Power Max® Because Power Max® belts are wide in proportion to their thickness, they must have extreme crosswise rigidity to keep them from dishing in. This dishing would cause the tensile cords to become misaligned, leading to uneven speed control and excessive wear on the cords, causing premature failure. • Power Max® belts provide lengthwise flexibility to bend around small sheave diameters without excess strain that would shorten belt life. • Tough polyester cords won't fatigue, even with repeated shock loads. Cords are specially treated to resist stretch and carry high horsepower loads. •...

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Double V Serpentine drives with one or more reverse bends which require power to be transmitted from both sides of the belt can put extra stress on belt components. BANDO's Double V dual-direction flexibility assures long life - as much as 40% more that traditional Double V-belts. • Ideally suited to handle tough applications such as agricultural, textile and printing machinery. • High strength polyester tensile cords provide superior length stability and fatigue resistance. Cords are bonded together chemically to the body of the belt to prevent separation and to assure long service life. • The...

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Duraflex GL® Duraflex GL® V-belts are specifically designed for shorter center distance, high speed fractional horsepower drives. Common applications include HVAC equipment and appliances. • Oil, heat and ozone resistant bias cut, rubber impregnated fabric cover protects inner components for long life. • High strength polyester tensile cords provide maximum fatigue and stretch resistance. The cords are positioned, supported and protected by the insulation section for uniform load distribution. • The special rubber compound in the body of the belt is formulated to flex around small sheaves and...

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Ultrapower AG™ KC* Ultrapower AG™ KC is constructed specifically for those drives where a clutching function is essential to successful operation. Compounded to provide maximum durability during the clutching phase of operation, the KC's envelope, aramid fiber tension members and low profile design provide extended service life and superior flexibility to handle idler and reverse bend drive configurations typical of many power equipment applications. • BANDO's KC envelope is designed specifically to handle the wear and tear of clutching applications. Bias cut, cross woven fabric is oil and heat...

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