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Catalog 2020

Product catalog summary

Overview: The Banjo Liquid Handling Products Catalog #61, effective October 1, 2019, provides a comprehensive guide to various liquid handling products including valves, electric valves, manifold flange connections, and more. The catalog is structured to offer detailed specifications, features, and part numbers for each product category.

New Products: The catalog introduces several new products, including the EVX® Electric Valves, which feature a compact design, multiple communication protocols, and a high cycle rating. The 1" Manifold LEV and 3" Poly Manifold Wet Seal Pumps are also highlighted, offering enhanced performance for demanding applications.

Valves: The catalog details a wide range of valves, including micro valves, 4-bolted valves, and stubby ball valves. Each valve type is described with specifications such as maximum PSI, pipe size, and unique features like self-aligning balls and PTFE seats for smooth operation.

Electric Valves: The EVX series includes both on/off and regulating electric valves, available in various sizes and configurations. These valves are designed for durability and precision, with features like IP68 waterproofing and a high shock rating.

Manifold Flange Connections: This section covers the manifold flange connections, providing options for versatile plumbing solutions with detailed part numbers and specifications.

Accessories and Repair Kits: The catalog includes a range of accessories and repair kits for valves, ensuring maintenance and customization options for users. Each kit typically includes components like ball seats, stem bushings, and o-rings.

Key Features: Across the product range, common features include the use of stainless steel bolts, glass-reinforced polypropylene for strength, and FKM seals for reliability. The catalog emphasizes the precision and durability of its products, suitable for various industrial applications.

Specifications:

Valves are available in sizes ranging from ¾" to 3" with different port configurations (standard and full port).
Operating pressure varies, with maximum PSI ranging from 100 to 300 depending on the valve type and size.
Valves are operated by 12-volt DC, with 24-volt options available.
Response times for ON/OFF operations vary by size, from ¾ second for 1" valves to 3 seconds for 3" valves.
Valves are rated for up to 50,000 leak-free cycles, with actuators rated for 500,000 cycles.

Materials:

316 stainless steel is used for the ball and stem, with options for poly balls.
Fiberglass reinforced polypropylene is used for the valve body.
PTFE seats and FKM stem seals are standard.

Features:

Flange connections eliminate the need for threads, reducing the risk of leaks and simplifying assembly and disassembly.
Valves include open/closed indicators and are IP68 waterproof rated.
Valves are designed to withstand temperatures from -20 to 150F for operation and -67 to 221F for storage.
Shock rating of 100G’s ensures durability in demanding environments.

Replacement Parts and Repair Kits:

Various sub-assemblies and motor assemblies are available for different valve sizes.
Repair kits include components such as gaskets, ball seats, and O-rings.

Recommendations:

Utilize manifold flange connections for efficient maintenance and reduced downtime.
Ensure proper installation to maintain leak-proof performance.

1. O-Ring Repair Kit: The repair kit includes components such as ball, body gasket, thrust washer, ball seats, upper stem bushing, and stem o-ring for manifold flange connections.

2. Valve Features: The valves are precision molded from polypropylene reinforced with fiberglass, featuring self-aligning balls for smooth operation, stainless steel bolts, and FKM seals. PTFE self-lubricating stem bushings and seats ensure no sticking or binding.

3. Valve Specifications: The document lists various 2" and 3" full port manifold stubby valves with stainless steel components, detailing maximum PSI, pipe size, and repair kit part numbers.

4. Manifold Valves: Includes 3-way bottom load and side load manifold valves with features like directional flow, stainless steel bolts, and PTFE seats. Specifications include maximum PSI, pipe size, and repair kit details.

5. Pressure Spike Valves: These valves are designed to handle specific cracking pressures and are noted for their ease of use and minimal fluid spillage.

6. Dry-Disconnects: The Dry-Mate™ dry-disconnects feature FKM seals and are designed to prevent accidental separation during fluid flow.

7. Boom Nozzle Pipe Adapter: These adapters eliminate the need for threading pipes, allowing for quick assembly and 360° orientation.

8. Inductors and Systems: Manifold inductors are designed for use with volume pumps and feature easy assembly and installation. The document provides part numbers and descriptions for various inductor systems.

9. Flow Meters: Flow meters display total volume and flow rate, are self-calibrating, and suitable for water and conductive liquids. They require straight pipe installation for accurate readings.

10. Fittings and Couplings: Includes check valves, swivels, PVC glue sockets, and various couplings with specifications on maximum PSI and dimensions.

11. Additional Components: The document also details sweeps, 45° and 90° couplings, and reducer couplings, providing part numbers and specifications for each.

Bolted Tank Fittings: These fittings are available in various sizes with EPDM female threads and stainless steel bolts. They feature glass-reinforced polypropylene construction and offer options for FKM seals.

Dry-Mate Couplings: These couplings are lightweight, easy to use, and economical. They minimize fluid spillage and reduce exposure risks. They are suitable for a wide range of chemical applications and have a maximum operating temperature of 150°F. The couplings are available in various sizes and configurations, including 1", 1½", 2", and 3" options, with different seal materials like FKM, EPDM, and Kalrez.

Replacement Parts: Replacement parts for both male and female couplings include handles, face seals, dust caps, and repair kits. The repair kits typically include components like ball, body gasket, thrust washer, ball seats, upper stem bushing, and stem o-ring.

Closed Transfer System Adapters: These adapters allow for safe and proper flushing of chemical containers. They are available in different configurations, such as closed mix bottle adapters and tank adapters with male NPT threads.

Spin Weld Ball Valves: These valves feature PTFE seats and FKM stem o-rings, with precision-molded polypropylene reinforced with fiberglass. They are available with different gasket materials and collar fits, suitable for various applications.

Union Valve and Adapters: These components are precision molded in glass-reinforced polypropylene for strength and chemical resistance. They feature PTFE seats and double EPDM o-rings for extra sealing protection.

IBC Tank Accessories: Includes solid tank lids with maximum airflow through vent channels, available with different gasket materials like Santoprene and EPDM. Vented and unvented options are available for various tank applications.

Specifications:

Siphon Tubes: Available in 2" and 3" sizes, made of polypropylene.
Tank Accessories: Include buttress by male adapters, caps, bung plugs, and dust caps with varying pressure ratings and gasket materials like Santoprene and EPDM.
Bolted Tank Flanges: Made of glass-reinforced polypropylene with stainless steel bolts, available in sizes from ¾" to 3" with EPDM and FKM gaskets.
Bulkhead Fittings: Available in both polypropylene and stainless steel, with sizes ranging from ½" to 4" and pressure ratings up to 300 PSI.
Anti-Vortex Caps: Designed to prevent swirl in tanks, available with or without stainless steel screens.
ANSI Flanges: Include blind and threaded options, made of glass-reinforced polypropylene.
Cam Lever Couplings: Made of 316 stainless steel and polypropylene, available in sizes from ¼" to 4", with Buna "N" and FKM gaskets.

Features:

Many components are made of glass-reinforced polypropylene for durability.
Stainless steel components ensure chemical resistance and durability.
EPDM and FKM gaskets are standard for sealing.
Components are designed for easy interchangeability and smooth operation.

Warnings:

Do not tighten tank flange bolts more than 12 ft pounds.
Couplings should not be disconnected under pressure or with liquid in the line.

Specifications:

Standard gaskets are EPDM, with FKM available separately.
Couplings are available in sizes ranging from ¼" to 4" and are interchangeable within specified series.
Maximum pressure ratings vary by part, with most couplings rated between 200 to 300 PSI.

Procedures and Warnings:

Parts must be ordered in specified bag quantities where noted.
Couplings should not be disconnected under pressure or with liquid in the line.

Features:

Polypropylene construction reinforced with fiberglass for strength and durability.
Stainless steel components resist corrosion.
Designed for smooth operation and easy interchangeability.

Key Components:

¾" Series Couplings: Includes male adapters, female couplers, caps, and plugs with varying pressure ratings and gasket requirements.
1½" x 1¼" Series Couplings: Similar components with specific interchangeability and pressure ratings.
Garden Hose Fittings: Heavy-duty aluminum construction with multiple spray patterns and secure connections.
Pipe Fittings: Glass reinforced polypropylene with excellent chemical resistance, available in various sizes and configurations.

Additional Information:

Replacement parts and accessories such as rings, shims, and gaskets are available for maintenance and repair.
Super clamps and two-barrel clamps are designed for high torque applications with specific torque specifications.

Specifications:

Materials: Strainers are made from reinforced polypropylene and stainless steel, offering corrosion resistance and durability.
Configurations: Cam lever configurations for easy cleaning and servicing, with options for attaching ball valves for draining or back flushing.
Mesh Screens: Available in various mesh sizes, color-coded for easy identification, with maximum PSI ratings provided for each type.

Procedures:

Ordering: For faster shipping, order in box quantities.
Maintenance: Easy access for cleaning and servicing through cam lever configurations.

Standards and Recommendations:

Mesh Identification: Color-coded screens for easy mesh size identification.
Usage Warnings: Do not run pumps dry, restrict or reduce port sizes, or use with flammable liquids.

Replacement Parts:

Detailed lists of replacement parts for each strainer and pump type, including part numbers and quantities.
Standard meshes and data provided for various mesh sizes, including microns, wire diameter, opening size, and percentage open area.

Key Features:

Strainers: Heavy-duty construction, corrosion resistance, and easy maintenance features.
Pumps: Precision molded construction, lightweight, corrosion-resistant, and low maintenance.

Data Summary:

Tables provide part numbers, descriptions, maximum PSI, and quantities for different strainer and pump models.
Mesh size data includes microns, wire diameter, opening size, and percentage open area for each mesh type.

Specifications:

2" Poly Wet Seal Pumps: Features include run dry capability, double seal in ethylene glycol reservoir, and separation of pump end from engine. Available with Honda and Briggs & Stratton engines.
2" Poly Pumps with Electric Motors: Equipped with additional drive unit protection and "Super Slinger" for enhanced protection. Available in single and three-phase electric motors.
2" Poly Pumps with Hydraulic Motors: Lightweight, corrosion-resistant, and low maintenance. Operates at 3600 RPM with a hydraulic fluid capacity of 6-10 gallons.
2" Poly Manifold Pumps: Precision molded, lightweight, and corrosion-resistant. Available with gas engines and wet seal options.
3" Poly Pumps: Features include separation of pump end from engine and large weep holes for quicker priming. Available with Honda and Briggs & Stratton engines.

Warnings:

Do not use with flammable liquids.
Do not run pump dry, restrict or reduce port sizes, or dead head pump.

Replacement Parts: Detailed lists of replacement parts for each pump type, including part numbers and quantities, are provided. Kits for repair and seal replacements are also specified.

Diagrams: Includes spool valve assembly diagrams and hydraulic motor data for proper installation and operation.

Specifications:

3" Poly Pumps: Available in configurations with bearing pedestals, manifold setups, and hydraulic motors. Key features include corrosion resistance, lightweight construction, and low maintenance.
3" Poly Manifold Pumps: Designed for separation from the engine with large weep holes for quicker priming. Available with gas engines from Honda and Briggs & Stratton.
3" Poly Wet Seal Pumps: Feature run-dry capability and a double seal in an ethylene glycol reservoir. Suitable for use with gas engines and available with electric start options.
1½" - 2" Cast Iron Pumps: Constructed for durability with stainless steel shaft sleeves and dynamically balanced impellers. Suitable for attachment to gasoline engines or electric motors.

Replacement Parts:

Detailed lists of replacement parts for each pump type, including part numbers and quantities required.
Specific kits available for repairs, such as the 4 Vane Impeller Repair Kit and Pump Seal/O-Ring Kit.

Warnings:

Do not run pumps dry, restrict or reduce port sizes, or dead head pumps.
Do not use with flammable liquids.

Features:

Poly pumps are noted for their precision molded construction, corrosion resistance, and hydraulic motor compatibility.
Cast iron pumps offer rugged service with replaceable flanges and are shipped by truck due to their size and weight.

Specifications:

2" Cast Iron Wet Seal Pumps: Available with bearing pedestals, gas engines, and electric motors. Key features include cast iron construction, stainless steel shaft sleeves, carbon ceramic seals, and dynamically balanced impellers.
3" Cast Iron Pumps: Designed for attachment to gasoline engines, featuring a 1" shaft sleeve and available with electric start options.

Features:

All pumps are constructed from cast iron for durability.
Stainless steel components protect engine shafts.
Replaceable inlet and outlet flanges for ease of maintenance.
Dynamic impeller balancing for efficient operation.
Specific models include features like heavy-duty slinger seals and large weep holes.

Warnings:

Do not run pumps dry, restrict or reduce port sizes, or dead head pumps.
Do not use pumps with flammable liquids.

Replacement Parts: Detailed lists of replacement parts are provided for each pump model, including part numbers, descriptions, and quantities required. Common parts include lock washers, hex nuts, impellers, gaskets, and seals.

Recommendations:

Use motor spool control valves with hydraulic motors to prevent failure.
Ensure proper filtration and check valve installation for hydraulic systems.

Additional Information: The document includes diagrams for assembly and installation, as well as part numbers for repair kits and seal kits for various pump models.

Specifications:

4" Cast Iron Pumps: Replacement parts include rear bracket, mechanical seal, O-ring, impeller, and various screws and gaskets. Key components are made of cast iron, ensuring durability.
2" Stainless Steel Pumps: Features include 316 stainless steel construction, dynamically balanced impeller, and replaceable flanges. Available configurations: pump only, bearing pedestal, C-face pumps, and pumps with gas engines. Warnings: Do not run dry, restrict port sizes, or use with flammable liquids.
3" Stainless Steel Pumps: Similar features to 2" pumps with additional configurations for hydraulic motors. Includes dynamically balanced impeller and stainless steel construction for reliability.

Engine and Motor Reference:

Details on compatible engines and motors, including specifications for Briggs & Stratton and Honda engines, and Baldor and Marathon electric motors. Information on engine oil requirements, fuel capacity, and additional features like electric start and overhead valve.

British Pipe Thread:

List of available BSP products, including stainless steel and poly dry mates with various seals.

Warnings and Recommendations:

Do not run pumps dry or use with flammable liquids.
Ensure proper installation and maintenance to avoid damage.

Catalog excerpts

CONNECT WITH CONFIDENCE™ C ATA L O G # 6 1 E F F E C T I V E O C T O B E R 1 , 2 0 1 9

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1"- 3" EVX ON/OFF ELECTRIC VALVES 1"- 3" EVX REGULATING ELECTRIC VALVES NEW PRODUCTSEVX® ELECTRIC VALVES ACTUATOR FEATURES • Up to 35% smaller actuator/ valve • Many communication protocols including On/Off, regulating, CAN/ISO BUS and PWM pulse-width modulation. • Bluetooth®* or wired communications. • Diagnostic options include cycle counts, voltage and temperature. • 12V DC standard. 24-volt available. • IP68 waterproof • -20 to 150F (-29 to 65C) operating • -67 to 221F (-55 to 105C) storage • Actuator rated to 500,000 cycles • 100G's shock rating VALVE FEATURES • Proprietary polypropylene...

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FEATURES • The new MLEV100A LEV utilizes a larger, higher torque motor to power through thick liquids and demanding applications. • Stainless steel ball handles abrasive and corrosive liquids and increases product cycle life. Reinforced nylon stem more than triples the strength of the standard 1" LEV. • Fiberglass reinforced polypropylene • TFM seats • EPDM seals • 12-volt DC operated • Internally fused/automatic reset • Stationary current draw: less than 0.04 amps • Rotating current draw: less than 0.40 amps • Stall current: 0.75 amps • 1/3 second response time • Integrated mounting slot • 3...

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NEW PRODUCTS 3" POLYPROPYLENE MANIFOLD WET SEAL PUMP ONLYS FEATURES • Run dry capability • Double seal contained in ethylene glycol reservoir. Carbon & ceramic seal faces with stainless steel cup and spring with EPDM rubber. • Pump only, no engine. • V-shaped for quicker priming • Engine warranty service available at authorized dealers

Open the catalog to page 5

%" -1" POLY MICRO VALVES FEATURES • 90° rotating handle • 90° locking, rotating handle (with asterisk *) • Precision molded polypropylene is reinforced with fiberglass for additional strength. • Standard FKM seats and O-Rings MICRO VALVES MICRO VALVES MICRO VALVES MICRO VALVES MICRO VALVES MICRO VALVES

Open the catalog to page 6

FEATURES • FKM seals. • Precision molded polypropylene is reinforced with fiberglass for additional strength. • Self-aligning ball moves freely against the PTFE seats for smooth operation. The valve opens and closes with very little pressure on the handle. • Ball is diamond turned, after molding, to make it spherically perfect, which provides precise contact between ball and seats. • PTFE self-lubricating stem bushings and seats cannot stick or bind. • Stainless steel bolts. REPAIR KIT INCLUDES: • Ball • Body gasket • Thrust washer • Ball seats • Upper stem bushing • Stem o-ring VALVE ACCESSORIES...

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2"-4" 6 BOLTED VALVES FEATURES • FKM seals. • Precision molded polypropylene is reinforced with fiberglass for additional strength. • Self-aligning ball moves freely against the PTFE seats for smooth operation. The valve opens and closes with very little pressure on the handle. • Ball is diamond turned, after molding, to make it spherically perfect, which provides precise contact between ball and seats. • PTFE self-lubricating stem bushings and seats cannot stick or bind. • Stainless steel bolts. REPAIR KIT INCLUDES: • Ball • Body gasket • Thrust washer • Ball seats • Upper stem bushing • Stem...

Open the catalog to page 8

2" FULL PORT 4 BOLTED BALL VALVES FEATURES 4 BOLTED FULL PORT VALVES Ball seats Upper stem bushing Stem o-ring

Open the catalog to page 9

2" STANDARD PORT STUBBY BALL VALVES FEATURES • Stainless steel bolts • Glass reinforced polypropylene • Multiple design options • Unique patented compact design • Lightweight • All PTFE seals VSF200 VSMT200 REPAIR KIT INCLUDES: • Ball • Body gasket • Thrust washer • Ball seats • Upper stem bushing • Stem o-ring 2" STANDARD PORT STUBBY VALVES PART NO

Open the catalog to page 10

2" FULL PORT STUBBY BALL VALVES FEATURES • Stainless steel bolts • 100% PTFE ball seats • Glass reinforced polypropylene • Unique patented compact design • Lightweight • FKM body seals VSF204FP VS204FP REPAIR KIT INCLUDES: • Ball • Body gasket • Thrust washer • Ball seats • Upper stem bushing • Stem o-ring

Open the catalog to page 11

3" STANDARD PORT STUBBY BALL VALVES FEATURES • Stainless steel bolts • Glass reinforced polypropylene • FKM body seals • Unique patented compact design • Lightweight • All PTFE seals REPAIR KIT INCLUDES: • Ball • Body gasket • Thrust washer • Ball seats • Upper stem bushing • Stem o-ring 3" STANDARD PORT STUBBY VALVES

Open the catalog to page 12

3 WAY BOTTOM LOAD BALL VALVES FEATURES o Stainless steel bolts o Precision molded in fiberglass reinforced polypropylene for additional strength o Self-aligning ball moves freely against the PTFE seats for smooth operation o Ball is diamond turned after molding to make it spherically perfect, which provides precise contact between ball and seats PTFE self-lubricating stem bushings and seats FKM body seals Directional flow, right or left. Valve can be turned off to stop flow 3 WAY BOTTOM LOAD VALVES FEATURES • Stainless steel bolts • Precision molded in fiberglass reinforced polypropylene for...

Open the catalog to page 13

IV2" - 2" NOZZLE VALVES FEATURES • Lightweight hose end valve for convenient transfer of liquids into drums, tanks etc • Angled end flange with 8" long polypropylene fill spout • All stainless steel bolts REPAIR KIT INCLUDES: • Ball • Body gasket • Thrust washer • Ball seats • Upper stem bushing • Stem o-ring

Open the catalog to page 14

V" - 2" SINGLE UNION SPINWELD VALVES FEATURES • Precision molded in glass reinforced polypropylene for strength and chemical resistance • PTFE seats for smooth and proper sealing characteristics • EPDM O-rings to handle most fertilizers and many chemicals • Double O-rings in stem area for extra sealing protection Interlocking body and end plate to allow easy thread connection when installing valves V" - 2" SINGLE UNION VALVES FEATURES • Precision molded in glass reinforced polypropylene for strength and chemical resistance • PTFE seats for smooth and proper sealing characteristics • Double O-rings...

Open the catalog to page 15

Catalog 2020

Catalog 2020

Catalog excerpts

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