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OPERATING MANUAL for RAINSTAR A3

OPERATING MANUAL for RAINSTAR A3
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OPERATING MANUAL for RAINSTAR A3

Product catalog summary
Introduction
The BAUER RAINSTAR A3 operating manual provides detailed instructions for the safe operation, maintenance, and optimal performance of the RAINSTAR A3 irrigation system. It emphasizes the importance of following the manual to ensure safety and efficiency.
Product Details
Essential product information such as type designation, serial number, and manufacturer details are included. Users are advised to record these details for warranty and service purposes.
General Safety Instructions
The manual outlines critical safety symbols and terms, emphasizing compliance with EU directives and safety standards. It defines qualified operators and highlights the manufacturer's liability limitations.
Intended Use
The RAINSTAR A3 is intended for normal agricultural applications. Any non-conforming use is the user's responsibility. The manual stresses the importance of following operating, maintenance, and service instructions.
General Instructions for Safety and Accident Prevention
Users must check the machine's safety before operation. Safety precautions include wearing appropriate clothing and ensuring proper ventilation when handling slurry.
Power Take-off (PTO) Safety
Instructions for PTO-driven machines include using prescribed drive shafts, proper connection procedures, and safety measures during operation.
Hydraulic System Safety
The manual warns about high pressure in hydraulic systems and provides guidelines for safe connection and maintenance of hydraulic components.
Electric-driven Implements
Safety measures include ensuring maintenance by professionals, checking for defects, and avoiding use in damp or fire-prone areas.
Hand-operated Devices (Valves)
Instructions emphasize preventing slurry gas buildup and proper valve operation.
Maintenance
Guidelines stress turning off the machine before performing any work, securing lifted machines, and disposing of waste according to regulations.
Safety Distances
Safety distances for operating near electric lines are provided to ensure irrigation does not interfere with electrical infrastructure.
Specifications and Operating Modes
Detailed specifications for the BAUER RAINSTAR A3 include nozzle diameters, flow rates, jet types, and safety distances for various voltage levels. The machine can operate with different types of pipes and carts, suitable for fields of varying lengths and widths.
Safety Precautions
Key safety measures include maintaining safe distances from high-voltage lines, avoiding spraying on insulators, and ensuring metal pipes are not laid parallel to power lines. Reading the manual before operation and adhering to safety labels on the machine is emphasized.
General Operation
The RAINSTAR A3 is designed for mechanized irrigation, featuring a turbine-driven system with a PE-pipe and a high-rise cart. The system's connecting pressure should not exceed 8 bar.
Putting into Operation
Before starting, grease all bearings and chains, and check wheel nuts and tire pressure. Steps for transporting the machine to the setup position, lowering the cart, and pulling off the PE-pipe are outlined.
Maintenance and Transport
Regular maintenance includes checking and tightening bolts and ensuring the machine is properly secured during transport. Administrative authorization is needed for road transport.
Warnings and Recommendations
Warnings include not removing safety covers during operation, avoiding staying at the rear of the machine, and ensuring the water jet does not hit public roads. Contacting local power companies regarding safety distances near electric lines is advised.
Specifications
The BAUER RAINSTAR A3 is equipped with a toothed clutch for disengagement and a gearbox that adapts to various operating conditions. It offers retraction speeds ranging from 8 to 25 m/h and is designed for use with PE-pipes of diameters 55 to 63 mm.
Procedures
1. Drive Cover Removal: Remove the drive cover only when the PE-pipe is completely slackened and the gear shift lever is in the shut-off position.
2. PTO Rewind: Rewind the PE-pipe using the tractor's PTO system, starting slowly and avoiding jerks.
3. Mechanical Regulation: Adjust retraction speed via an adjusting lever, consistent across layers.
4. Quick Stop: Apply the reel brake to stop PE-pipe retraction immediately.
5. Winding Mechanism: Operates synchronously with the PE-pipe, ensuring proper guidance.
Safety and Shut-off Equipment
The machine includes a final and safety shut-off device that activates when the sprinkler cart pushes against the shut-off frame.
Cart Features
The cart is designed for maximum crop protection and can adapt to various crop row spacings.
Overpressure Shut-off Valve
This valve interrupts the water supply at the end of the irrigation run.
Winterization
In frost-prone areas, the machine must be drained using a compressor with a minimum air capacity of 500 l/min at 1 bar overpressure.
Service and Maintenance
Regular service is essential for reliability. Key components like the helically grooved spindle and drive chain require greasing every 250 service hours.
Troubleshooting
Common issues include PE-pipe retraction stopping prematurely or the final shut-off not activating. Solutions involve checking gear shift positions, brake shoes, and adjusting settings.
Technical Specifications
Includes dimensions, weight, and pressure requirements for different PE-pipe configurations.
Conformity Certificate
The RAINSTAR A3 complies with EC Directive 2006/42/EC and relevant safety standards.
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Catalog excerpts

OPERATING MANUAL for RAINSTAR A3-2

Introduction Thank you for buying BAUER RAINSTAR A3 ! The present manual is a very important document that describes how to operate and BAUER RAINSTAR A3. This manual describes the system as detailed as possible. If you need still more information, please contact your dealer or turn directly to BAUER in Voitsberg/Austria. Please note that the content of this manual neither constitutes part of nor alters in any way any previous or existing agreement, promise or legal relationship. BAUER’s commitment is based solely on the respective purchase contract which also contains the complete and only valid...

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OPERATING MANUAL for RAINSTAR A3-3

Product details Type designation: Type number: Serial number1: Name: Adresse: Röhren- und Pumpenwerk BAUER Ges.m.b.H. tr. 2 A - 8570 Voitsberg/Austria Tel.: +43 3142 200 – 0 Fax: +43 3142 200 –320 /-340 www.bauer-at.com e-mail: [email protected] Name: Address: ph. / fax: Note: Please make a note of the type and serial number specify these details every time you contact your dealer. of your RAINSTAR A3 and accessories. Be sure to In all warranty claims and correspondence relati ng to this machine it is essential to specify the full serial number group incl uding all letters. This applies to both...

 Open the catalog to page 3
OPERATING MANUAL for RAINSTAR A3-4

General Safety Instructions Symbols and terms The CE symbol that has to be affixed on the machine by the manufacturer outwardly demonstrates compliance of the machine with the directives for machines and other relevant EU directives. This “Warning” symbol refers to important safety instructions in this manual. Whenever you see this sym bol be aware of possible injury hazards. Read the note following the symbol very carefully and inform the other operators accordingly. Non-observance of this instruction may cause damage the machine or individual components. It is very important to observe this...

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OPERATING MANUAL for RAINSTAR A3-5

Manual for BAUER RAINSTAR A3

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OPERATING MANUAL for RAINSTAR A3-6

General instructions for safety and accident prevention Check the operational safety of the machine before every start-up. 1. 2. 3. 4. 5. 6. 7. 8. In addition to the instructions contained in this manual, all specifications generally valid for safety and accident prevention must be observed! The warning and instruction signs affixed to the machine give very important instructions for safe operation. Observing them serves your own personal safety! Never put the machine into operation unless all guards and safety devices are completely mounted and in their proper working position! Acquaint yourself...

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OPERATING MANUAL for RAINSTAR A3-7

Liquids emerging under high pressure (hydraulic oil) may penetrate the skin and cause serious injuries! An injured person must see a doctor immediately! Danger of infection! Before working on the hydraulic system t he machine must be lowered, the system depressurised and the engine turned off! All work beyond normal maintenance of the implement should be performed only by a professional electrician! Defective or broken plugs and sockets must be replaced by a professional electrician! Never pull a plug out of the socket at the flexible electric cord! Extension cables for power supply should be...

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OPERATING MANUAL for RAINSTAR A3-8

Safety distances Z from electric lines at: IRrigation = ZR e. g.: with drinking water, ground water (e. g. well) or running water (e. g. river) SlurryG = ZG e.g.: with liquid manure or slurry H = minimum distance between sprinkler upper edge and conductor cable when crossing beneath an electric line The safety distance when crossing beneath an electric line, is reached when the distances as per the below chart are kept. The water beam may touch the conductor cable but it may not be higher than the conductor cable. Sprinkler with rubber wheels Sprinkler with skids Running direction Pump tanker...

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OPERATING MANUAL for RAINSTAR A3-9

The safety distances indicated in the above chart are valid for a nozzle diameter of 26 mm and/or 36 mm at an operating pressure of 5 bar. For higher operating pressures the safety distances have to be increased by 2 m. The safety distances are not valid when standardized jet pipes like those of fire brigades are being used. When applying polluted water or slurry, note that a conductive layer can build up on the insulators. Therefore do not spray on the insulators! Flashovers and insulator damage can otherwise cause power failure. If metal sprinkler pipes are laid in parallel to a high voltage...

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OPERATING MANUAL for RAINSTAR A3-10

WARNING! Safety covers must not be removed during operation. For repairs, make sure that the reel of the RAINSTAR A3 cannot move. Slacken the PE pipe. WARNING! 1 Do not stay at rear of the RAINSTAR A3 ! Operator is in danger of being crushed by the retracted sprinkler cart. Keep the distance ! GENERAL BAUER products are designed and manufactured carefully, subject to a system of continuous quality control. The BAUER RAINSTAR A3 is a turb ine-driven machines designed for fully mechanised and labour-saving irrigation. Individual pipe sets are no longer laid down by hand; system set-up, repositioning,...

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OPERATING MANUAL for RAINSTAR A3-11

1 SAFETY PRECAUTIONS FOR THE RAINSTAR A3 1. 2. 3. Read this manual before putting the system into operation for the first time. Never handle the PE-pipe near the machine or the machine itself during pull-off or pull-in. During PE-pipe rewind with the trac tor's PTO or during pipe pull-off, always make sure that the shifting lever is in the proper position. Mor eover, the maximum permissible speed must not be exceeded. Max. speed: 200 rpm Never carry out service- or setting jobs (except speed settings) while the machine is operating. Keep clear of all moving parts. Never expose any moving parts...

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OPERATING MANUAL for RAINSTAR A3-12

2 DESCRIPTION The RAINSTAR A3 is a universal irrigation machine for varying lengths and widths of fields and it is best suited for sprinkling seed crops and horticultures, par ks, vegetable plantations as well as any kind of grassland. The main components are a two-wheel undercarriage, the swiveling turntable and the reel with the special PE-pipe, the compact gearbox and the Ti 7-A turb ine as well as the high-rise cart that is ideal particularly for high crops with the BAUER wide-range gun. The material of the PE-pipe corresponds to the late st state-of-the-art. One end of the pipe connects...

 Open the catalog to page 12

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.