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S 855 GB

S 855 GB
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S 855 GB

Product catalog summary
Introduction
This manual provides essential information for operating and maintaining the BAUER Separator models S655 and S855. It emphasizes the importance of following the manual for safe and reliable operation and should be accessible to all operators.
Product Details
Includes type designation, serial numbers, and manufacturer contact information. Recording these details is crucial for warranty claims and correspondence.
General Safety Instructions
Outlines critical safety instructions for setup, operation, and maintenance, including warnings and symbols for potential dangers. Discusses the duty to inform when transferring the machine and product liability implications.
Setup and Installation
Provides detailed setup instructions, including installation diagrams, required tools, and technical data. Highlights the importance of proper drainage line installation.
Electrical Connection
Guidelines for electrical setup and motor operation, including considerations for installations without a switch cabinet.
Initial Startup and Operation
Details preparation and execution of initial startup, including configuration for solid cake formation and stabilization. Offers operational tips for flawless operation.
Maintenance and Inspection
Covers maintenance and inspection procedures for the gearbox, motor, screen, and auger, including wear evaluation and maintenance intervals.
Troubleshooting
Provides a guide to address common operational issues, emphasizing normal operating conditions.
Accessories and Additional Features
Information on available accessories like separator control and fill level sensors to enhance functionality.
Conformity Declaration
Includes a declaration of conformity verifying compliance with relevant EC directives.
Qualified Operators
Defines qualified operators as those authorized based on training, experience, and knowledge of standards and safety precautions.
Intended Use
The separator is designed for solid-liquid separation in agricultural applications. Non-conforming use voids manufacturer liability.
Unauthorized Modification and Replacement Parts
Modifications require manufacturer consultation. Original parts ensure safety; other parts void liability.
Disposal
Machine disposal must follow local regulations, ensuring safe and environmentally friendly practices.
General Instructions for Safety and Accident Prevention
Mandates operational safety checks, compliance with regulations, and accident prevention measures.
Function Description
Describes the separator's operation in separating slurry into solid and liquid fractions, with specific conditions for extreme environments.
Specifications and Features
Details configurations for different slurry types, adjustable screen gap widths, and contact pressure systems.
Installation and Setup
Delivered as a complete unit requiring power supply connection and installation of inflow components.
Safety and Operational Guidelines
Electrical work must be performed by trained personnel, with safety signs and motor protection circuit breakers required.
Technical Data
Constructed from stainless steel and gray cast iron, with various motor specifications for different conditions.
System Configuration
Includes material supply and discharge handling, with ventilation and drainage essential for efficient operation.
Electrical Connection
Requires qualified electrician for motor connection, with guidelines for protection and rotation direction.
Maintenance and Troubleshooting
Regular inspections and maintenance are necessary, with guidance on troubleshooting common issues.
Specifications and Safety Precautions
Emphasizes disconnecting power before inspection and the importance of motor protection circuit breakers.
Installation Guidelines
Electrical protection must prevent current overloads, and the separator should not operate without material inflow.
Preparation for Initial Startup
Ensure proper anchoring, rotation, and starter cake formation before startup.
Initial Startup and Configuration
Proper medium mixing is crucial, with weight adjustments for solid cake stabilization.
Solid Cake Formation
Ensure discharge flaps rest against the mouthpiece, with weight adjustments for consistency.
Winter Operation
Prevent freezing by emptying hoses and storing components safely.
Testing Separation Capability
Hand tests determine medium suitability, with parallel separators for high demand.
Important Operational Aspects
Ensure proper overflow and pressure conditions for efficient operation.
Specifications and Procedures
Includes instructions for taking the separator out of operation and maintenance intervals.
Maintenance and Inspection
Minimal maintenance required, with specific intervals for oil changes and inspections.
Sealing Medium Supply
Regular grease application protects seals, with specific products recommended.
Screen and Guide Rails Inspection
Regular inspection and cleaning are crucial, with detailed steps for handling components.
Supplemental Seal Installation
Instructions for installing a supplemental seal, including spacer ring selection.
Auger and Screen Wear Evaluation
Criteria for evaluating wear, with authorized workshops for recoating.
Key Warnings
Warnings against unauthorized recoating and improper handling of components.
Maintenance and Inspection Intervals
Daily checks and regular maintenance intervals are outlined for optimal performance.
Troubleshooting
Common issues and remedies are provided, with contact information for severe cases.
Operating Principles
Describes the importance of matching auger and screen diameters and maintaining uniform influent.
Accessories and Control
Includes switch cabinet installation and control options for auger direction.
Specifications and Procedures
Details on switching times and motor protection settings, with warnings for incorrect settings.
Warnings
Ensure correct auger shaft rotation before startup.
Fill Level Sensor
Prevents dry running by switching off the motor if the medium falls below a specific volume.
Conformity Declaration
Includes EC Conformity Declaration, stating compliance with relevant directives and standards.
Additional Notes
Unauthorized changes void the conformity declaration.
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Catalog excerpts

S 855 GB-1

ORIGINAL OPERATING MANUAL FOR SEPARATORS

 Open the catalog to page 1
S 855 GB-2

Thank you for buying a BAUER separator! This operating manual is an important document that describes the operation and maintenance of the BAUER SEPARATOR. All information contained in this manual is based on the latest product details available at the time of printing. If you need still more information, please ask your dealer or contact the BAUER company directly. Please note that the content of this manual neither constitutes part of nor alters in any way any previous or existing agreement, promise or legal relationship. BAUER’s obligations are based solely on the respective purchase contract,...

 Open the catalog to page 2
S 855 GB-3

PRODUCT DETAILS Type designation: Type number: Name: Address: Shipping date: Röhren- und Pumpenwerk BAUER Ges.m.b.H. Kowaldstr. 2 A - 8570 Voitsberg Tel.: +43 3142 200 - 0 Fax: +43 3142 200 –320 /-340 e-mail: [email protected] www.bauer-at.com Name: Address: Note: Make a note of the type designation and serial number of your separator and its accessories. Include these numbers along with all contact with your dealer. It is very important to include with all guarantee claims and all correspondence related with this machine the entire serial number group, including all letters, both for the machine...

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S 855 GB-4

Operating Manual for BAUER Separator S655/S855

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S 855 GB-5

Operating Manual for BAUER Separator S655/S855

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S 855 GB-6

1 GENERAL SAFETY INSTRUCTIONS This operating manual contains important information that must be observed during setup, operation and maintenance. For this reason, it must always be read and observed very carefully by the installation technician as well as the qualified personnel. It must always be available at the usage location of the machine. If the installation and maintenance are not carried out according to the operating manual, all warranty claims due to faults become void. The customer is responsible for the proper setup of all equipment. Read the instructions before assembling or installing...

 Open the catalog to page 6
S 855 GB-7

QUALIFIED OPERATORS These are persons who on behalf of their training, experience and instruction as well as their knowledge of relevant standards, rules, precautions to be taken for accident prevention and prevailing operating conditions have been authorized by the person in charge of system safety to perform the respective tasks required and in doing so are able to recognize and avoid potential hazards. The statutory minimum age for the operating and maintenance personnel must be observed. Among other things, knowledge of first aid procedures is also required.  The BAUER separator is designed...

 Open the catalog to page 7
S 855 GB-8

2 GENERAL INSTRUCTIONS FOR SAFETY AND ACCIDENT PREVENTION WARNING Check the operational safety of the machine before every start !  All regulations of public authorities that apply to the operation and maintenance of the system must be strictly observed.  In addition to the operating manual, all generally applicable statutory and otherwise mandatory regulations on accident prevention and environmental protection must be separately prescribed and observed. Such obligations may concern, for instance, the handling of hazardous substances, the provision and wearing of personal protective gear or...

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S 855 GB-9

 The system must be inspected for externally identifiable defects before it is started up each time. Any changes that occur, including changes to the operating behavior and functional disruptions, must be immediately reported to the competent party. The system must be immediately shut down and secured.  Procedures for switching the machine on and off as well as inspection of the control indicators must be carried out as described in the operating manual.  Before switching on or starting up the machine, it must be ensured that no one will be endangered by the starting up of the machine.  The...

 Open the catalog to page 9
S 855 GB-10

 The bolt connections loosened during maintenance and repair work must be tightened again. Observe the required tightening torques.  If it is necessary to remove safety features during maintenance, setup or repairing, the safety equipment must be re-installed and inspected immediately after completion of the work.  Do not start the machine unless all guards and safety devices are mounted completely and in proper working position!  Protective caps and covers may not be removed.  The stickers affixed to the device with safety and warning signs provide important instructions for safe operation;...

 Open the catalog to page 10
S 855 GB-11

3 FUNCTION DESCRIPTION The BAUER separator serves for separating pumpable slurry (solid-liquid mixtures with relatively low solid matter content and no foreign bodies such as metal parts, stones, wood or rags) into solid and liquid (thin slurry) fractions. As a compact device, it combines the functions of two separators, specifically the functions of a screen and a press. The BAUER separator is designed for sustained operation outdoors. It operates unimpaired in a temperature range of 0-40 °C; in event of freezing temperatures, it must be ensured that the separator is cleaned completely each...

 Open the catalog to page 11
S 855 GB-12

Solid phase INSTALLATION DIAGRAM Overflow Overflow Distribution of the solid phase Liquid phase Distribution of the liquid phase via BAUER slurry injector Cerres Sale of the solid phase Distribution of the liquid phase via BAUER Pivot or Rainstar Composting of the solid phase BAUER MAGNUM pump system BAUER slurry mixer BIOGAS PLANT BAUER submersed motor pump MAGNUM S BAUER submersed motor stirrer TMRW BAUER eccentric spiral pump Helix CONDITION OF THE BAUER SEPARATOR UPON DELIVERY The BAUER separator was developed by the company BAUER GesmbH. The separator is delivered as a unit, including installed...

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S 855 GB-13

FEATURES, IDENTIFICATION AND INFORMATION To make it easier for you to familiarize yourself with your new BAUER separator, Fig. 4-2 shows you a longitudinal section of the internal machine design. We assist every customer in optimally selecting the right main separator components for the specific application before it is purchased, manufactured, assembled and shipped. Geared motor Screen housing Mouth piece Output regulator with rod Inflow element Auger Auger bolt Weights Housing protection ring Screen 520 Wearing profile 520 Screen guide rails Housing extension (only for S855) Screen 260 (only...

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All BAUER Ges.m.b.H. Röhren- und Pumpenwerk catalogs and technical brochures

  1. MAGNUM SX

    2  Pages

  2. RAINSTAR A

    8  Pages

  3. SmartRain

    3  Pages

  4. MEX 305

    8  Pages

  5. MTXH

    8  Pages

  6. MTXH-L

    8  Pages

  7. SM 540

    3  Pages

  8. SX 1000

    2  Pages

  9. SX 2000

    2  Pages

  10. SX 2600

    2  Pages

  11. HELIX DRIVE

    3  Pages

  12. Magnum LP

    2  Pages

  13. MAGNUM

    19  Pages

  14. S300

    3  Pages

  15. S 655

    5  Pages

  16. MAGNUM SM 540

    3  Pages

  17. RAINSTAR E61

    2  Pages

  18. RAINSTAR

    9  Pages

  19. System 9000

    15  Pages

  20. Boom carts

    4  Pages

  21. RAINSTAR A3

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.