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Flexi Filler

Flexi Filler

Flexi Filler

Product catalog summary
Introduction
The BCC Flexi Filler is a specialized machine designed to optimize the filling and compaction of growing media in trays for forest nurseries. This process is crucial for the development of root systems in seedlings and cuttings, ensuring optimal conditions for root initiation, seed germination, and overall plant development.
Process Overview
  • Substrate Feeding: The substrate is automatically fed from a Batch Mixer or Big Bale Dosage Bunker to the Flexi Filler, ensuring a continuous supply.
  • Tray Handling: Trays are fed into the Flexi Filler using a pneumatic pusher, with adjustable speed to accommodate various tray types.
  • Filling Stages: The process involves two stages: vibration filling and active compaction. Vibration ensures even distribution, while active compaction involves a compaction plate with fingers that pneumatically press the substrate into the cells.
Operational Benefits & Key Features
  • Accurate filling and compaction with less than 5% variation in cell weight.
  • Handles a wide range of growing substrates and tray types.
  • Adjustable tray feeding speed and vibration frequency.
  • Integrated 500-litre substrate hopper with automated filling.
  • Single or double active compaction with adjustable depth.
  • Automatic return of surplus substrate to minimize waste.
Accessories and Extra Features
  • Modified substrate hopper for Big Bale Dosage Bunker.
  • Pneumatic locking cylinders and bottom supporting plate for single cell systems.
  • Height adjustment of distribution chain and compactor unit.
  • Pressure gauge on compactor unit to monitor compaction rate.
  • Spring-loaded fingers to avoid over-compaction with irregular particle sizes.
Technical Data
  • Dimensions: 3600mm x 2400mm x 1850mm
  • Weight: 850kg
  • Power Supply: 3 x 400V, 50Hz, 2.0kW
  • Compressed Air Consumption: 500 litres/minute at 6Bar
  • Maximum Production Capacity: HIKO - 24 trays/minute, SideSlite - 13-18 trays/minute, 96 Insert Frame - 10 trays/minute
Conclusion
The BCC Flexi Filler offers a precise and efficient solution for filling trays in forest nurseries, enhancing the propagation process of seedlings and cuttings. Its adjustable features and compatibility with various substrates and tray types make it a versatile tool for nursery operations.
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Catalog excerpts

Flexi Filler-1

Products & Solutions for forest nurseries

 Open the catalog to page 1
Flexi Filler-2

vibration and active compaction filling less than 5% variation in cell weight excess media removed from the tray fast and accurate filling Root system development is one of the most important quality criteria when evaluating forest seedlings and cuttings. During the propagation of seedlings and cuttings oxygen supply in the substrate is crucial for all anaerobic processes. Therefore optimal filling and compaction of the growing media is required for root initiation, germination and consequent root development. Filling trays properly, i.e. every cell being filled with exactly the same volume and...

 Open the catalog to page 2
Flexi Filler-3

distribution over the entire tray. During this process the tray is continuously vibrated for initial filling. Active compaction: The tray is positioned under the compaction plate. For active compaction, a layer of floating substrate on the tray is required. The compaction plate is fitted with fingers according to the size of the cell. The fingers are pushed pneumatically into the cells. The floating media drops into the cell when the fingers are retrieved. During the compaction process, the tray is vibrated continuously. Compaction depth as well as single or double compaction is pre-set. After...

 Open the catalog to page 3
Flexi Filler-4

TECHNICAL DATA In Feed Pusher Compressed air consumption: supplied from main valve on the filler Filler Dimensions (L x W x H): incl in feed pusher 3600mm x 2400mm x 1850mm Weight: 850kg Power supply: 3 x 400V, 50Hz Power requirement: 2.0kW Compressed air consumption: 500 litres/minute at 6Bar Maximum production capacity: HIKO*: 24 trays/minute SideSlite*: 13-18 trays/minute 96 Insert Frame*: 10 trays/minute * Note that the equipment can be customized to meet individual requirements Disclaimer - As BCC AB equipment is continuously developed and refined, the design and capacity can differ from...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.