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Bernard van Lengerich Maschinenfabrik GmbH & Co. KG
V-MIX Agilo/Plus/Giant

V-MIX Agilo/Plus/Giant

Product catalog summary

EC Declaration of Conformity: The fodder mixer wagon models V-MIX Agilo, Plus, and Giant comply with EC Directives 2006/42/EC and 2004/108/EG, ensuring machine safety and electromagnetic compatibility. Standards applied include EN ISO 12100 and DIN EN ISO 13857.

Identification Data: Users should record the machine number, model, year of manufacture, and weight specifications found on the identification plate for reference and service purposes.

Preface: The manual emphasizes the importance of checking the machine for transport damage upon receipt and ensuring all operators read the manual before use. Regular maintenance is crucial for longevity.

Safety Instructions: This section covers safety awareness, organizational measures, product safety, and general safety information. It includes guidelines for safe operation, structural modifications, and the importance of using genuine parts.

Loading and Unloading: Instructions for safely loading and unloading the fodder mixer wagon are provided to prevent accidents and equipment damage.

Product Description: An overview of the component units, safety devices, and intended use of the fodder mixer wagon. It also details the technical data for different models and noise emission information.

Design and Function: Detailed descriptions of the mixing hopper, auger, gearbox, knives, and other components. It includes information on discharge variants, weighing units, and operator control consoles.

Maintenance and Care: Regular maintenance and timely replacement of worn parts are emphasized to ensure the machine's optimal performance and longevity.

Introduction: This document is an operating manual for the fodder mixer wagon V-MIX Agilo / Plus / Giant. It provides detailed instructions on the operation, maintenance, and safety measures necessary for the effective and safe use of the machine.

1. Information for the User: The manual outlines the purpose, storage, and usage of the operating manual. It emphasizes the importance of keeping the manual with the machine and passing it on to new owners if the machine is sold.

2. Safety Instructions: This section highlights the critical safety measures to prevent accidents and ensure safe operation. It includes safety awareness at work, organizational measures, product safety, structural modifications, and replacement parts.

3. General Safety Information: This section provides general safety and accident prevention guidelines, emphasizing the importance of personal protective equipment and adherence to national safety regulations.

4. Warranty and Liability: The manual outlines the conditions under which warranty and liability claims are valid, stressing that improper use or unauthorized modifications can void these claims.

Conclusion: The manual serves as a comprehensive guide for the safe and efficient operation of the V-MIX fodder mixer wagon, emphasizing the importance of following safety instructions and using authorized parts and procedures.

Safety Precautions: General safety, hitching and unhitching, machine operation, transporting, hydraulic system, electrical system, power-take-off operation, hitched machines, brake system, tyres, and fodder mixer wagon operation are covered.

Loading and Unloading Procedures: When loading or unloading the machine onto a transport vehicle, it is crucial to ensure that the tractor used meets the power requirements and can reliably brake the machine.

Product Description: The document provides a detailed overview of the fodder mixer wagon V-MIX Agilo, Plus, and Giant models, including component units such as the drawbar, universal drive shaft, weighing unit control terminal, and discharge openings.

Safety and Guard Devices: All guard devices must be properly mounted to prevent hazards such as crushing and entanglement. Defective guards should be replaced immediately.

Supply Lines and Road Traffic Equipment: The document outlines the hydraulic and electrical connections between the tractor and machine, including hydraulic pressure connections and lighting connections.

Intended Use: The V-MIX fodder mixing wagons are designed for shredding, mixing, transporting, and dosing fodder in animal husbandry.

Hazard Zones and Danger Points: Entering the hazard zone is strictly prohibited when the tractor engine is running or when the machine is not secured.

Type Plate and CE-Marking: The type plate includes important information such as the manufacturer, vehicle model, year of manufacture, and permissible weights.

Technical Data: The document provides detailed technical specifications for various models of the V-MIX Agilo and Plus, including capacity, dimensions, weight, power requirements, and operating fluids.

Specifications: The document provides detailed specifications for the V-MIX Agilo, Plus, and Giant fodder mixer wagons.

Procedures: The document outlines the operation of the fodder mixer wagon, including coupling to a tractor, the use of a PTO for driving the mixing auger, and the mixing process itself.

Standards and Conformity: The machine complies with several health and safety standards, including the Machinery Directive 2006/42/EC and various DIN EN ISO standards.

Recommendations: Recommendations include using a degressive knife position for pre-cut fodder or when tractor PTO power is insufficient.

Key Features: The document highlights features such as the anti-spill ring to prevent fodder loss, optional gearbox for speed adjustment, and the use of Raex hard surfacing for increased durability of the mixing auger.

Important Information: Noise emission levels are below 70 dB(A), and the document provides guidelines for required tractor equipment, including engine power, electrics, and hydraulics.

Overview: The document provides detailed technical information on the V-MIX Agilo, Plus, and Giant fodder mixer wagons, focusing on various components, optional equipment, and operational procedures.

1. Vario-Ring and Counter Cutter: The vario-ring prevents retention of silage bales during disintegration. Counter cutters enhance shredding and mixing efficiency, with manual or hydraulic adjustment options.

2. Filling and Discharge Systems: Optional filling hoppers and filler tubes facilitate easy addition of mineral fodder and liquid components.

3. Conveyor Systems: Cross and lateral conveyor belts are driven by hydraulic motors, with adjustable speeds and positions controlled from the tractor console.

4. Additional Equipment: Optional equipment includes a straw blower for shredding straw bales, weighing units for precise fodder measurement, and a camera system for enhanced visibility during operation.

5. Operator Control Console: The console allows control of hydraulic functions, with various switches and knobs for adjusting operations like belt speed and discharge openings.

6. Safety and Maintenance: The document emphasizes the importance of safety, particularly regarding strong magnets that may affect pacemakers, and provides maintenance tips for ensuring optimal operation.

Stand Operation: The document outlines the operation of the stand for the fodder mixer wagon V-MIX Agilo / Plus / Giant.

Swivel Counter Cutters and Straw Blower: The swivel counter cutters can be moved in or out by holding the button in the up or down position.

Drawbar and Hitching: The drawbar is height-adjustable and can be coupled to the tractor using either a top or bottom hitch.

Universal Drive Shaft: The universal drive shaft is crucial for power transmission between the tractor and the machine.

Hydraulic System: The hydraulic system is operated from the control console, with each component connected to the electro-hydraulic control block.

Safety Warnings: Throughout the document, there are numerous safety warnings regarding the risk of injury from crushing, entanglement, and burns.

Overview: This document provides detailed technical instructions for operating and maintaining the hydraulic systems of the V-MIX Agilo / Plus / Giant fodder mixer wagon.

Specifications: The document outlines the hydraulic system's integration with tractor control units, emphasizing the need for compatibility and correct coupling of hydraulic components.

Operational Procedures: Describes the components and operation of the control block, including emergency manual operation in case of electrical failure.

Safety Warnings: The document includes multiple warnings about potential hazards such as burns, infections, and personal injury due to high-pressure hydraulic oil.

Brake System: Details the operation and limitations of the hydraulic working brake, including speed restrictions and insurance implications.

Maintenance and Best Practices: The document emphasizes the importance of regular maintenance, including checking the functionality of brake systems and ensuring clean and properly sealed connections.

Brake Force Regulation Procedures: Secure the machine using the parking brake and wheel chocks if necessary.

Bringing the Uncoupled Machine into Parking Position: Ensure the machine is securely connected to a braked manoeuvring vehicle before releasing the service brake.

Single-line Service Brake System: Maintenance is crucial for the single-line service brake system, which is not permitted in Germany.

Brake Force Regulator: The brake force regulator allows manual adjustment of the braking effect based on the machine's load condition.

Coupling and Uncoupling the Supply Line: Ensure seals are clean and replace damaged seals immediately.

Parking Brake: The parking brake is activated by turning a crank and must be adjusted if the spindle tension is insufficient.

Start-up Procedures: Operators must read and understand the operating instructions and check the tractor and machine for safety before start-up.

Road Traffic Regulations: Follow national road traffic regulations when using public roads.

Examining Suitability of the Tractor: Ensure the tractor is suitable for mounting/hitching the machine, checking weight, axle loads, and tongue load.

Technical Document Summary: Fodder Mixer Wagon V-MIX Agilo / Plus / Giant

1. Specifications and Measurements: The document provides detailed instructions on measuring the tractor wheelbase and the distance between the middle of the rear axle and the lower link connection.

2. Minimum Ballasting and Load Calculations: To ensure proper steering, the tractor must have a minimum front ballast calculated using a specific formula.

3. Load Capacities and Safety Warnings: Instructions are provided for determining the load capacities of the tractor's tyres.

4. Requirements for Tractor Operation with Hitched Machines: Safety precautions are highlighted to prevent component failure and personal injury.

5. Secure Against Inadvertent Start-Up and Rolling Away: Detailed steps are provided to secure the tractor and machine against accidental movement.

6. Adjusting Mounting Height and Drive Shaft Length: Instructions for adjusting the drawbar mounting height and drive shaft length are provided.

7. Installing the Operator Control Console: The document outlines the installation of the control console within the tractor cab.

8. Checking Machine Functions: Before initial start-up and each operation, the document advises checking all machine functions to ensure proper coupling and lubrication of the fodder mixing wagon.

Overview: This document provides detailed instructions for the operation, maintenance, and safety procedures for the Fodder Mixer Wagon V-MIX Agilo / Plus / Giant.

Specifications and Procedures: Machine setup, hitching and unhitching, adjustments, and usage guidelines are covered.

Safety Warnings: Be aware of crushing, cutting, and entanglement hazards, especially when the machine is in operation.

Usage Guidelines: Filling the Mixing Hopper, Recommended Filling Order, and Important Information are provided.

Mixing Process: The mixing process involves retracting the Vario Volumen attachment after completion to prevent damage when entering low-clearance areas like cowsheds.

Mixing Specifications: The duration of the mixing process is influenced by the type and structure of fodder components.

Discharge of Fodder: Discharge involves adjusting the mixing auger speed, discharge slide opening, and tractor speed.

Discharge Openings and Equipment: Special equipment like the "Fiber door" ensures smooth discharge without clogging.

Clearing Blockages: Blockages should be cleared with caution to avoid personal injury and machine damage.

Transport Runs: Transport involves ensuring proper connection of supply lines, checking the lighting and brake systems, and securing machine parts.

Cleaning, Maintenance, and Care: Regular cleaning and lubrication are essential to prevent rust and ensure machine longevity.

Lubrication and Maintenance Schedule: Various lubrication points are specified for different components of the fodder mixer wagon.

Oil Change Procedures: Gear oil type SAE 80 W 85 (API GL5, VG 150) is required for planetary gears and transmission.

Maintenance and Safety Warnings: Regular maintenance is crucial, with specific instructions for replacing shear bolts and entering the mixing hopper safely.

Mixing Auger and Knife Maintenance: Proper installation and positioning of mixing augers are necessary to prevent excessive torque and ensure efficient operation.

Conveyor Maintenance: Checking the tension of the conveyor belt before each start-up is advised to ensure proper operation.

Conveyor Belt Maintenance: The document outlines the importance of maintaining correct tension in conveyor belts.

Tyre Maintenance: Tyre pressure should be checked weekly, with specific pressures provided for various tyre sizes.

Hydraulic System Safety: Work on the hydraulic system should only be performed by qualified personnel.

Torque Values for Screw Connections: The document provides specific torque values for various screw threads.

Malfunctions and Remedies: Common malfunctions are listed with their causes and remedies.

Safety and Suitability of Tractors: Before attaching machines, the suitability of the tractor must be verified.

Technical Specifications and Measurements: Distance Measurements, Ballasting and Load Calculations, Operational Requirements and Safety, and Warnings and Safety Precautions are covered.

Catalog excerpts

Operating Manual V-MIX Agilo / V-MIX Plus / V-MIX Giant Rev. 7 /08.17 Printed in Germany – Original Betriebsanleitung Printed in Germany – Original Betriebsanleitung www.bvl-group.d

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EC - Declaration of Conformity According to EC-Directive for Machines 2006/42/EG The manufacturer: Bernard van Lengerich Maschinenfabrik GmbH & Co. KG GrenzstraGe 16 D-48488 Emsburen herewith declares that the machine described below: Make: Fodder mixer wagon V-Mix Type: agilo, plus und giant complies with the requirements of the following EC Directives: • Machine Guideline 2006/42/EC • EMV-Directive (EMC) 2004/108/EG (Electromagnetic compatibility) Applied standards and technical specifications: • EN ISO 12100 -2010 • DIN EN ISO 13857 • DIN EN 349:2008 • ISO 4413:2010 • DIN EN ISO 4254-1:2011...

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Identification data Enter the identification date of the machine here. The identification data can be found on the identification plate. Machine number: Model: Year of manufacture: Dry operating weight kg: Admissible gross weight kg: Maximum payload kg: Bernard van Lengerich Maschinenfabrik GmbH & Co. KG Works: GrenzstraGe 16 Postal address: Postfach 1154 D-48488 Emsburen Internet: http://www.bvl-group.de E-mail: [email protected] Address: see manufacturer’s address Tel.: + 49 (0) 5903 951-48 Internet: http://www.bvl-group.de E-mail: [email protected] When ordering spare parts, please always...

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Preface Dear customer, You have chosen a quality product from the wide range of products manufactured by the company Bernard van Lengerich Maschinenfabrik GmbH & Co. KG. We thank you for the confidence you have shown in us. Please check the machine on receipt for transport damage or missing parts! Check the machine delivered including any optional equipment ordered against the delivery note. Compensation for damages can only be considered where loss or damage is notified immediately! Before starting up the machine, read and observe the operating manual, in particular the safety instructions....

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Fodder mixer wagon V-MIX Agilo / Plus / Giant 5

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6 Fodder mixer wagon V-MIX Agilo / Plus / Giant

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Fodder mixer wagon V-MIX Agilo / Plus / Giant 7

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Fodder mixer wagon V-MIX Agilo / Plus / Giant

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High pressure cleaner / steam jet cleaner .. 144 Brake system – brake force regulator . 102, 107 Fodder mixer wagon V-MIX Ag

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Fodder mixer wagon V-MIX Agilo / Plus / Gian

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Important Information Information for the user The chapter on information for the user provides you with information on using the operating manual. Purpose of the operating manual This operating manual:  describes the operation, cleaning, maintenance and care of the machine, gives important information for the safe and efficient handling of the machine. Should you never-the-less have any questions, please get in touch with us. Storage of operating manual The operating manual is an integral part of the machine. Please therefore keep the operating manual:  always on the machine or in the traction...

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Important Information1.4 Images employedDirection for operation and reactions Operations that have to be carried in a prescribed order are shown as numbered action commands. The order must be strictly adhered to. In some cases the reaction of the machine to the action command in question is marked by an arrow. Example: 1. Action command 1 ^ Reaction of the machine to the action command 1 2. Action command 2 Enumerations without a prescribed order of procedure are presented as a list of given points. Example: • Point 1 Figures in round brackets indicate the item number of the diagram opposite....

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Important Information This chapter contains important information for carrier and operator on the safe and trouble-free operation of the machine. Observe and comply with the safety instructions in this operating manual! Most accidents are caused by failure to comply with simple regulations. You can make a contribution to the prevention of accidents by observing all the safety instructions in this manual 2.1 Safety awareness at work The machine has been constructed to the latest technological standards and recognised safety regulations. Nevertheless, during operation of the machine, risk of danger...

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Important Information 2.2 Organisational measures Operating Instructions: • must always be kept at the machine location, • must be easily accessible to the operating and maintenance personnel at all times. 2.2.1 Carrier’s obligations The carrier is obliged: • to comply with the national, general regulations for safety-at-work, accident prevention and environmental protection, • to only allow persons to work with/on the machine, who: o are familiar with the basic regulations concerning safety-at-work and accident prevention, o who have received instruction in working with/on the machine, o and...

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Obligations of the operator All personnel instructed to carry our work with/on the machine, have the obligation before beginning the work:  to comply with the national, general regulations for safety-atwork, accident prevention and environmental protection, to read and observe the chapter "Basic Safety Instructions", in the operating manual from page 13 onwards, to read the chapter "Warnings and Instructions", in the operating manual from page 31 onwards and to adhere to the warnings when operating the machine, to familiarise themselves with the machine, to read the chapters in the operating...

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Important Information 2.2.3 Qualification of personnel Only trained instructed persons may work with/on the machine. The carrier must define the areas of responsibility of personnel distinctly regarding operation, maintenance and care. A trainee operator may only work with/on the machine when under the close supervision of an experienced operator. The operator may only execute the tasks described in this operating manual. Only specialist workshops may carry out work requiring special expertise on the machine. Specialist workshops have qualified personnel and the appropriate equipment (tools,...

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V-MIX Agilo/Plus/Giant

V-MIX Agilo/Plus/Giant

Catalog excerpts

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