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CompoLiner composting system

CompoLiner composting system

CompoLiner composting system

Product catalog summary
Introduction to CompoLiner
CompoLiner is an advanced composting system developed by Big Dutchman, designed for the efficient and automatic composting of dry poultry excrement, broiler manure, or separated pig slurry. The system offers easy handling, automatic process control, adaptability to varying material amounts, and quick installation.

Composting Process
The system uses microorganisms to degrade organic material in an aerobic environment, requiring a minimum dry matter content of 30%. The end product is a valuable organic fertilizer suitable for horticulture and agriculture, which can also be pelletized.

System Operation
An automatic conveying system or wheel loader transports material to the filling side. The lane turner mills, homogenizes, and conveys the material to the discharging auger. A specially developed aerated floor supplies oxygen, with a compressor guiding fresh air into the material. Sensors monitor temperature and oxygen levels to maintain optimal composting conditions.

Features
  • Modular design with a basic version of two 40-foot containers, expandable to six additional containers.
  • Capacity ranges from 80 to 360 m³, supporting 50,000 to 200,000 layers.
  • Stainless steel interior for corrosion resistance.
  • Centralized emission extraction with optional exhaust air cleaner.

Control System
The fully automatic control system ensures the supply of atmospheric oxygen and optimal conditions for continuous composting. Sensors continuously measure temperature and oxygen concentration.

Exhaust Air Cleaner
To reduce emissions such as dust, ammonia, and odor, an exhaust air cleaner is recommended. This system, delivered in a 40-foot container, offers high cleaning performance, removing over 90% of ammonia and 70% of dust. It features automatic process control and low installation requirements.

Contact Information
Big Dutchman provides contact details for various regions, including the USA, Brazil, Russia, Asia/Pacific, China, and Europe, Middle East & Africa, for further inquiries and support.
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Catalog excerpts

CompoLiner composting system-1

CompoLiner Composting dry poultry excrement, broiler manure or separated pig slurry – fast and fully automatically

 Open the catalog to page 1
CompoLiner composting system-2

A complete system that comes ready to be connected CompoLiner is an innovative composting system newly developed by Big Dutchman with the following benefits: asy handling; e uided, fully automatic process control; g asy adaptability to the amount of e material to be composted; uick and easy installation. q During the composting process, micro organisms degrade organic material such as dry poultry excrement, broiler manure or separated slurry in an aerobic environment. The dry matter content should be at least 30 percent. The final product is compost: a valuable, organic fertiliser that has good...

 Open the catalog to page 2
CompoLiner composting system-3

A lane turner mills and homogenises the material A cross conveying auger removes the finished compost Control cabinet for fully automatic control The composting process in CompoLiner is of course fully automatic. An important factor is the directed supply of atmospheric oxygen, which the microorganisms need to degrade the organic material. In combination with the actions of the lane turner, the decomposing material is turned into compost. Sensors continuously determine the temperature and the oxygen concentration in the decomposing material. This ensures that conditions are always perfect for...

 Open the catalog to page 3
CompoLiner composting system-4

Use of an exhaust air cleaner for significant emission reductions Since emissions (dust, ammonia, odour) are normal by-products of the composting process, the use of an exhaust air cleaner is recommended in certain locations. The chemical exhaust air cleaner developed specifically for CompoLiner is ready to be connected, keeping installation requirements to an absolute minimum. The cleaner is supplied in a 40-foot high-cube container or mounted on a truck. All required technology is already installed in this container; even the acid container can be stored there. Advantages of the exhaust air...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.