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Crushing technology

Crushing technology

Crushing technology

Product catalog summary
Introduction
The document discusses the impact of solid substrates on the fermentation process in biogas plants, emphasizing the importance of crushing technologies to enhance nutrient availability and distribution.

Crushing Technologies
HUNING Anlagenbau GmbH & Co. KG offers a range of crushing technologies tailored for biogas plants. These technologies improve the fermentation process by increasing the surface area of substrates, facilitating faster and more homogeneous distribution.

Company Overview
HUNING Anlagenbau is part of a group with over 300 employees, rooted in agriculture and renewable energy. The company operates its own biogas plants, providing practical insights and solutions.

Product Offerings
  • Optimatic Hammer Mill: Features oscillating hammers for high impurity tolerance, available in two sizes, and offers benefits like higher gas yield and reduced energy consumption.
  • Impact Crusher HPZ 900 & 1200: Designed for high-wear substrates, these crushers offer batch or continuous operation, with features like wear-resistant materials and optional water inlets for improved results.
  • HTZ Crusher Separator: Specially designed for separating packaging from organic matter, ideal for industrial applications with high throughput.

Advantages
  • Increased plant output and gas yield.
  • Reduced risk of floating layers and improved fermentation residue composition.
  • Lower energy consumption for agitators and pumps.
  • Corrosion-resistant construction and easy maintenance access.

Conclusion
The document highlights the importance of tailored crushing solutions for efficient biogas plant operations, offering various technologies to meet specific needs.
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Catalog excerpts

Crushing technology-1

know what is required in practice because we operate our own biogas plants. We HUNING Anlagenbau GmbH have a wide range of different solids dispensers and conveyors to draw on when coming up with We complete solutions and nothing is off the peg, so to speak. operated group of companies with more than 300 employ- Innovative crushing technology for use in biogas plants Mobile demonstrators enable you to make up your own mind about the best choice of machine for you. change ees. Each of the firms is rooted The composition of the solid substrates you introduce has a major effect on the fermentation process in biogas Dedicated staff are at your service 24 hours a day from the planning phase to successful commissioning renewable energy sector, is Optimatic Hammer Mill plants. The targeted disintegration of agglomerates and crushing of solids increases the surface area, making more nutrients more readily available for the bacteria involved in the process. Furthermore, crushing facilitates faster Crusher Separator and more homogeneous distribution in the liquid phase of the fermenter. This gives rise to key advantages for the Our high level of in-house manufacturing ensures an independent and reliable supply of spare and wearing parts at fair prices. notice . Errors has made an excellent name We have a broad range of different crushing technologies, based on which we offer you tailored solutions for the successful operation of your plant. PART OF THE HUNING GROUP overall proc

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Crushing technology-2

Recovering energy from bio-waste Crusher Separator Out-of-date food is a particular challenge for plant operators because of the high pro- portion of packaging. The HTZ Crusher Separator crushes the organic matter and sepa- rates the packaging material in one step. While the organic matter can go on to the fermentation process, the separated packaging can be further recycled or used as an alternative fuel. The HTZ was developed for industrial applications, where high through- put rates and robust technology are the priority. Spiral conveyor for discharge of packaging material Robust hammer mechanism...

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Crushing technology-3

Recycling of biowaste and renewable raw materials The Impact Crusher HPZ 900 is used to crush organic wastes and high-wear The Impact Crusher HPZ 1200 is the HPZ 900’s larger counterpart, substrates with a high mineral content. Depending on the overall process, it is of a generally similar design, and can also be controlled in batch can be operated both for individual batches or continually. The central rotor mode. The rotor is also oriented vertically and equipped with rotat- is oriented vertically and is powered by a low-noise belt drive. The work ing arms on multiple levels for rough crushing....

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Crushing technology-4

When it comes to high-wear substrates or organic wastes Optimatic Hammer Mill The patented Optimatic Hammer Mill can be flexibly integrated into the solids feeding system by If it’s that ility at vers s... ount c Mobile crushing plant Judge the performance and results for yourself using your own sub- ing look u’re If yo ble flexi for ns... lutio so means of a bypass. Substrates are force fed into the milling chamber, ensuring reliable, continuous feeding into the working chamber of the machine. Oscillating hammers or cutters in the rotor ensure a high tolerance for impurities. An optional lateral...

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