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Bucket elevators_Brochure

Bucket elevators_Brochure
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Bucket elevators_Brochure

Product catalog summary
Powerful Conveyance
Innovative conveyor technology is essential for business success, offering customized solutions for efficient transport with robust components and energy efficiency. Over 2,000 elevators are built annually for various applications.
Sustainability Goals
Bühler aims to enhance process solutions by 50% in energy, water, and waste efficiency through digitalization and stakeholder collaboration for sustainable solutions.
Elevator Lines
  • LBEB Basic Line: Suitable for food sector applications, offering up to 430 t/h throughput and 70 m height, with a self-supporting design and hygiene standards.
  • MGEL Ex-Protection Line: Designed for explosion protection, achieving up to 280 t/h throughput and 60 m height, with passive and active explosion protection options.
  • AHEL Heavy-Duty Line: Ideal for high throughput up to 1,400 t/h and 80 m height, suitable for port facilities and large silo plants, featuring robust construction and modular design.
Energy Efficiency and Monitoring
Energy-efficient design reduces energy use per ton transported. Machine Condition Monitoring service enables remote monitoring and maintenance optimization, reducing costs and increasing machine availability.
Minimizing Product Residues
Elevator components are designed to minimize residues, ensuring food safety and sustainability, with easy maintenance and recyclable materials.
Case Studies
  • El Grano, Kazakhstan: A new silo facility with 12,000 tons capacity, featuring modern systems for efficient operation and reduced energy use.
  • Vysočina, Czech Republic: A grain harvesting system that improved quality and efficiency in a rural agricultural cooperative.
Project Overview
The project aimed to enhance reliability and cost-effectiveness in grain processing. Vlastimil Karafiat, the plant manager, highlighted the importance of quality in selecting Bühler due to the high quality of its machines and effective on-site consultation.
Specifications
  • Storage: 7 silos with a capacity of 6,800 tons.
  • Intake: 1 truck with a capacity of up to 120 tons per hour.
  • Processing Technology: TAS 152 with a capacity of 60 tons per hour.
  • Drying System: STKL6-07/02, reducing moisture in wet wheat from 19% to 15% at 20 tons per hour.
  • Conveyor Technology: Chain conveyors and elevators with a capacity of 60 tons per hour.
  • Dedusting Technology: Cyclone No. 140 with a capacity of 150 m3/min.
  • Loading: 1 truck with a capacity of up to 120 tons per hour.
  • Commissioning Year: 2012.
Contact Information
Bühler GmbH, DE-92339 Beilngries, Germany
Phone: +49 8461 701 0
Fax: +49 8461 701 133
Email: [email protected]
Website: www.buhlergroup.com/gq
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Catalog excerpts

Bucket elevators_Brochure-1

Elevators. Simple vertical conveying. Innovations for a better world.

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Bucket elevators_Brochure-2

LBEB Basic Line 6 MGEL Ex-Protection Line 8 Machine Condition Monitoring 14 Minimize product residues 15

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Bucket elevators_Brochure-3

Powerful conveyance. Innovative solutions. Powerful and reliable conveyor technology significantly contributes to your company’s success. Which is why we offer solutions for efficient transport – fully customized and tailored to your needs. By combining our vast expertise and years of experience, we have created conveyor systems that meet the most varied process requirements across a diverse field of applications. Our entire product range is characterized by robust, maintenance-friendly components, unsurpassed material quality, and technology that is gentle on the product. Our standardized modules...

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Bucket elevators_Brochure-4

Elevators. Simple vertical conveying. The next ten years will determine what legacy we pass on to our future generations. The time to act is now! We need to collaborate within our entire ecosystem and we need to radically change our behavior as an industry, company, and individuals. less energy less water less waste Bühler has therefore decided to set its sustainability targets higher and add the vital element of water. We aim to make our process solutions 50 percent more efficient. In other words, they will use 50 percent less energy as well as 50 percent less water and produce 50 percent less...

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Bucket elevators_Brochure-5

Elevators. Simple vertical conveying. Elevators. Vertical conveying made easy. Whether in silo plants or processing facilities – for process-related reasons it is almost always necessary to elevate products. Our elevators operate extremely economically and efficiently thanks to their low energy consumption. Basic Line Our Basic Line covers a large proportion of the application areas in silo and storage operations thanks to an extensive accessory package. Easy maintenance and cleaning is ensured by the split head cover, inspection and cleaning openings in the base and shafts, and residual discharge...

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Bucket elevators_Brochure-6

Elevators. Simple vertical conveying. Elevators. LBEB – Basic Line. The standard for versatility and performance. Thanks to a comprehensive package of accessories, the Basic Line can be configured to suit almost any application in the food sector. The individual options, for example wear protection or hygiene modules, can be flexibly combined in accordance with your requirements and national regulations. The LBEB elevator achieves conveying capacities of up to 430 t/h. Basic Line For universal applications: Typical areas of application Silo plants for bulk food products Silo and receiving systems...

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Bucket elevators_Brochure-7

Simple vertical conveying. Elevators.LBEB - Basic Line.Your advantages Self-supporting elevator Thanks to 3 mm-thick shafts, self-supporting elevators up to 30 m in height can be built without the need to support the motor. High operational reliability Safety features include an integrated backstop as well as electronic speed and belt skew monitoring. Good standard of hygiene The round base and shafts ensure that strict high hygiene requirements are met. In addition, further options such as baffle tubes are available in a special hygienic version. CRf'fUl CD Elevator Belt Cutting part: 330mm...

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Bucket elevators_Brochure-8

Elevators. Simple vertical conveying. Elevators. MGEL Ex-Protection Line. High-quality module for constructive and passive explosion protection. Many different protection modules are available to meet the most common explosion protection directives for both EU countries and non-EU countries. This means maximum safety for special applications. The MGEL belt elevator achieves conveying capacities of up to 280 t/h. Floury as well as fine and coarse-grained products can be elevated to a height of 60 meters. Hygiene Line For universal explosion protection: Typical areas of application Milling and...

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Bucket elevators_Brochure-9

Simple vertical conveying. Your advantagesPassive explosion protection Pressure-resistant elevator equipped with standardized bursting discs. Additional elements are also optionally available for a wide range of certified suppression concepts. In Russia, country-specific regulations can be met by means of an elevator head with pressure-relief chimney. Active explosion protection Pressure-resistant elevator, available with explosion detection (sensor system) and explosion suppression (extinguishing system) for an active explosion system. NFPA version Non-EU standards such as NFPA can be certified...

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Bucket elevators_Brochure-10

Elevators. Simple vertical conveying. Elevators. AHEL Heavy-Duty Line. Vertical conveying for high throughput. The AHEL belt and bucket elevator is ideal for the vertical transport of bulk materials at high throughput rates. It can lift up to 1,400 t/h of products up to 80 meters. Suitable products include grains, compound feeds, pellets, and oilseeds. This highperformance elevator is used at port terminals, storage facilities, and in processing industries. Heavy-Duty Line For universal applications: Typical areas of application Port facilities Ship loading and unloading Larger silo plants Bucket...

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Bucket elevators_Brochure-11

Simple vertical conveying. Robust construction Proven machine elements, extremely thick panels and wear-resistant materials guarantee a long service life and extreme reliability. Modular system Thanks to the modular design, individual components can be replaced to expand the system or increase its power. Good wear protection Wear-protection plates at critical points additionally increase the service life of the Heavy-Duty Line and can be replaced as necessary.

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Bucket elevators_Brochure-12

Elevators. Simple vertical conveying. Easy maintenance and assembly Belt tensioning via spindle device. An elevator head with a split hood and a backstop for the belt, as well as inspection and cleaning openings at the discharge facilitate inspection and maintenance. Clamping shaft for easy maintenance. Optimum safety in operation The speed monitor alerts the operator in the event of belt slippage. Misalignment sensors (yellow) monitor the belt position and issue an alarm in case of possible malfunctions. Bearing-temperature monitoring for the head and base. Wear protection Optional wear plates...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.