DRPG_Brochure

DRPG_Brochure

DRPG_Brochure

Product catalog summary
Introduction
Bühler UltraLine introduces the UltraPolyTM DRPG, a high-capacity rice polisher that is part of a revolutionary line of rice processing machines. This line is designed to enhance sustainability and efficiency in rice milling, offering up to 16 tons per hour processing capacity while reducing costs.

Specifications and Features
The UltraPolyTM DRPG is engineered for high capacity and low energy consumption. It features a unique sieve geometry with reversed bands for improved polishing performance. The machine is designed for low maintenance and hygienic processing, with easy access for cleaning and maintenance.

Innovative Technologies
The polisher includes patented technologies such as a unique cam and teeth arrangement that allows for adjustable polishing degrees. It also features a water dosing system for uniform polishing and bran streak removal. The machine's modular design supports various paddle options and water injection points.

Operational Efficiency
The UltraPolyTM DRPG offers hands-free operation with a unique locking arrangement for the sieve frame. It includes a slidegate for trouble-free operation and an optional pre-conditioner for specific rice varieties. The machine is designed to reduce wear parts costs and maintenance, with replaceable teeth and reversible feed screws.

Technical Details
The machine operates at a capacity of 8-12 tons per hour with a motor power of 75-90 kW. It requires 90-110 m3/min of aspiration and operates with compressed air and water at 2-4 bar. The machine's weight varies depending on packing, with a seaworthy packing volume of 6.5 m3.

Conclusion
The UltraPolyTM DRPG sets new benchmarks in rice polishing with its high capacity, energy efficiency, and premium quality finish. It is designed to support sustainable rice processing and food safety, making it a valuable asset for modern rice mills.
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Catalog excerpts

DRPG_Brochure-1

UltraPolyTM Rice Polisher. The new art of polishing. Innovations for a better world.

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DRPG_Brochure-2

UltraPolyTM DRPG high capacity rice polisher. An integral part of Bühler UltraLine. Introducing Bühler UltraLine - a technological triumph of modern rice processing for today’s mills. Driven by Bühler’s commitment to encouraging sustainable rice milling, the UltraLine portfolio ushers in a revolution in high capacity, energy-efficient processing. With three new machine innovations featuring multiple international patents, SORTEX S UltraVisionTM, UltraWhiteTM DRWA and UltraPolyTM DRPG Bühler UltraLine have been industry-proven to deliver unprecedented levels of processing capacity (up to 16 tons...

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UltraPolyTM DRPG Brochure UltraPolyTM DRPG. At a glance. Bühler’s highest capacity rice polisher Unique geometry of sieves with reversed bands enables better polishing performance at high capacity Hands-free operation Unique locking arrangement of sieve frame allows for a hands free operation Energy efficient operation Designed and engineered for low energy consumption resulting in extremely low processing cost per ton Easy access for cleaning Unique replaceable teeth design on cam provides slot for cleaning inside the cam, thus improving hygiene standards Reduced vibration and uniformed milling...

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UltraPolyTM DRPG Brochure UltraPolyTM DRPG. High Capacity, Lower Energy. The Bühler UltraPolyTM is packed with multiple patented innovations and cost reduction features setting benchmarks with highest ever capacity and lower energy consumption, whilst also delivering premium quality finish. Polished Basmati rice Polished Sona Masuri rice High capacity The UltraPolyTM DRPG features multiple patents and proprietary Bühler technologies to deliver a superior polishing finish even at very high capacity processing Energy efficient operation Featuring newly fitted energy reduction features allows the...

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UltraPoly™ DRPG Reduced maintenance and wear parts cost ■ Sieves are firmly locked in place to give added strength to surrounding local area and improve sieve life ■ Sieves now have more splits along the milling chamber (axis) to minimize replacement cost ■ UltraPoly's cam is split into 6 parts, so only worn out parts require replacing when worn. Teeth can also be individually replaced - reducing maintenance cost ■ Unique reversible feed screw reduces maintenance costs - simply reverse feed screw to utilise the other side ■ Locking arrangement of sieve frame and slidegate at feed screw housing...

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UltraPolyTM DRPG Brochure UltraPolyTM DRPG. Working principles. 1 2 Input rice Polished rice Quick guide to working principles White, unpolished rice is delivered into the inlet. The product then falls into the feed screw of the rotor section and is A uniform water film is applied to the product via the hollow shaft, using a two-component nozzle (water/air). Diagram The rice then gently grounds against itselves in the sieve basket, using a rotating cam shaft. The now, fully polished The aspiration system produces an air current that is routed through the work area and the hollow shaft, which...

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UltraPoly™ DRPG UltraPoly™ DRPG. © Inlet with capacity slide © Water and Air © Out sampler © Aspiration © Water dosing system © Polishing chamber UltraPoly™ (DRPG) Pre-conditioner (optional) 8-12** - Approx. weight kg - Unpacked Approx. weight kg - Rail worthy packing Approx. weight kg - Sea worthy packing Volume m3 seaworthy packing * Depends upon the type of product and finished product quality. ** Capacity as white rice input.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.