BusaDUR®

BusaDUR®

BusaDUR®

Product catalog summary
Introduction to BusaDUR® Technology
BusaDUR® is a pioneering wear protection technology developed by Busatis, designed to enhance the durability of wear parts in various industrial applications. It is particularly effective in self-propelled forage harvesters, offering a highly wear-resistant coating for the entire crop flow channel.
Key Advantages
  • Extended Service Life: BusaDUR® coatings can increase the service life of parts by up to 600% compared to uncoated parts, depending on the coating thickness.
  • Smooth Surface: The coating provides an exceptionally smooth surface, reducing friction and stick-effects, leading to higher throughput rates and lower fuel consumption.
  • Cost and Time Efficiency: The technology reduces downtime and maintenance efforts, saving both cost and time.
  • Formability: The ductile nature of the coating allows for forming after the sintering process.
  • Reliability: Proven through long-term field use worldwide, the technology is ready for mass production.
Technical Specifications
  • Hardness: 775 - 900 HV (63 - 67 HRC)
  • Roughness: Ra 2 - 4 μm without finishing treatment
  • Coating Thickness: 1.0 - 2.0 mm
  • Steel Substrate Thickness: Minimum 3 mm
  • Dimensions: Maximum L 1000 x W 420 x H 160 mm
Processing Capabilities
  • Cold rolling, edging, and hot bending
  • Laser cutting, water jet cutting, and countersinking
  • Milling, grinding, and welding
Applications
BusaDUR® coatings are used in various heavy industries, including agriculture, forestry, building, mining, and recycling. Comprehensive field tests have confirmed their effectiveness in erosive and abrasive conditions.
Performance Comparison
Field tests and comparisons with common wear-resistant steels show that BusaDUR® coatings significantly enhance service life cycles, with up to 85% of the coating remaining after 200 cutter head hours.
Conclusion
BusaDUR® wear protection coatings offer a cost-efficient solution for enhancing the durability and performance of industrial machinery, ensuring reduced operational costs and increased efficiency.
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Catalog excerpts

BusaDUR®-1

BusaDUR ® BusaDUR®– the uniqe Busatis wear protection technology The world’s first highly wear-resistant coating of the entire crop flow channel for self-propelled forage harvesters Advantages of BusaDUR ® wear protection coatings: highest service life cycles – depending on the coating thickness, a higher service life cycle of up to 600 % compared with uncoated parts can be obtained exceptionally smooth surface for efficient crop flow – friction and stick-effects are reduced – high throughput rate – less fuel consumption saving of cost and time – less downtime – less maintenance effort forming – ductile coating allows forming after sintering process the long-time field use throughout the world ensures that the technology is reliable and the wear protection coating compatible f

 Open the catalog to page 1
BusaDUR®-2

BusaDUR ® – the uniqe Busatis wear protection technology Thanks to the continuous development of high-performance machinery used in different industrial fields, the long service life of wear parts is a requirement that has become considerably important over the years. Being able to offer solutions on customer request, Busatis continuously develops new technologies for highly wear-resistant coatings against abrasion, erosion, and impact stress. Challenge When developing new technologies, Busatis always focuses on enhancing the service life of wear parts, which are subject to increasing unfavorable...

 Open the catalog to page 2
BusaDUR®-3

Advantages BusaDUR® wear protection coatings achieve the following results: ► highest service life cycles - depending on the coating thickness, a higher service life cycle of up to 600 % compared with uncoated parts can be obtained ► exceptionally smooth surface for efficient crop flow - friction and stick-effects are reduced - high throughput rate - less fuel consumption ► saving of cost and time - less downtime - less maintenance effort ► no impact sensitivity ► forming of the coated parts according to the part geometry Possibilities for processing the coated parts: Laser cutting Water jet...

 Open the catalog to page 3
BusaDUR®-4

Service life cycle of BusaDUR ® wear protection coating compared with uncoated materials steel quenched and tempered ~500 HV service life cycle The diagram shows the service life cycle increase using the Busatis BusaDUR® wear protection coating, compared with common known wear resistant steels. (ASTM G65 - carried out by AC2T Austrian Center of Competence for Tribology). Comparison in quality: BusaDUR ® wear protection coating Spiral bands in field use service life cycle without coating field use was stopped after 200 cutter head hours, spiral band is worn completely, 4 holes already developed...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.