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CATALOG Switches and Controls
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CATALOG Switches and Controls
Product catalog summary
Overview: Carling Technologies is a prominent manufacturer specializing in circuit breakers, switches, power distribution units, digital switching systems, and electronic controls. The company emphasizes quality and innovation, supported by ISO and TS certified manufacturing facilities globally.
Product Categories:
- Switches & Controls: Includes electronic, rocker, toggle, pushbutton, rotary, combination, battery disconnects, PDUs, keypads, and control modules.
- Circuit Protection: Offers hydraulic-magnetic, thermal, GFCI/ELCI, and fuse links & holders.
- Custom Solutions: Tailor-made designs for specific applications utilizing extensive engineering resources.
Strategic Markets: Carling Technologies serves diverse markets such as on/off highway, marine, telecom/datacom, renewable energy, medical, industrial control, audio/visual, commercial food, HVAC, floor care, generators, small appliances, test & measurement, and security systems.
Competitive Advantages:
- Vertical Integration
- Reliable & On-Time Delivery
- Excellent Quality & Customer Service
- Innovative & Eco-Friendly Products
Product Specifications:
- Digital Switching: Products like VM-Series, EPB-Series, CKP-Series, and CM-Series feature SAE J1939 CAN 2.0b Protocol, various switch layouts, operating voltages, illumination options, sealing standards, and termination types.
- Control Switches: Includes dimmers, mirror rotate, and wiper/washer switches with specific voltage and illumination options.
- Charging Devices: V-Charger and CV-Charger USB devices with different specifications.
- Rocker Switches: Available in full-sized, mid-sized, and small-sized options with various poles, ratings, actuators, mounting hole specifications, termination types, illumination, and approvals.
- Toggle Switches: Includes sealed, illuminated, and heavy-duty options with specific ratings and mounting specifications.
- Pushbutton Switches: Anti-vandal, latching, and high amperage options with specific mounting and termination details.
- Rotary Switches: Sealed and rheostat switches with multiple positions and specific mounting details.
- Battery Disconnects: BD-Series and BD1-Series with ergonomic knobs and specific ratings.
Additional Information: Carling Technologies offers online tools such as a configurator, product selector, and stock check. Application Solution Engineers are available for assistance, and custom design solutions are offered for various applications.
Technical Specifications: The document provides detailed technical specifications and features of various switch series, including the V-Rotary CVR-Series, VM-Series, and EPB-Series, designed for use in commercial vehicles, construction, and agricultural equipment. It highlights the electrical, mechanical, and environmental characteristics of these products, along with their compliance with various international standards.
Specifications: The V-Rotary CVR-Series offers multiple pole configurations and ratings for AC and DC applications, with sealing options up to IP67. The VM-Series features J1939 multiplexed operator control modules with IP68 sealing, customizable icons, and various rocker styles. The EPB-Series is an electronic parking brake switch with IP54 sealing and a high electrical endurance rating.
Electrical Characteristics: The VM-Series operates on 12 or 24VDC systems, with specific current ratings for operation and sleep modes. It includes over-voltage, short circuit, and reverse polarity protection, adhering to ISO 16750-2 standards. The EPB-Series is designed for 12/24 VDC systems, with a focus on safety and electromagnetic compatibility.
Environmental and Mechanical Features: The switches are tested for a wide range of environmental conditions, including temperature extremes, thermal shock, humidity, and vibration. The VM-Series and EPB-Series comply with various IEC and ISO standards for sealing, thermal cycling, and chemical resistance.
Applications: These switches are suitable for use in commercial vehicles, construction equipment, and agricultural machinery, offering enhanced reliability and reduced wiring complexity through CAN Bus technology.
Ordering and Customization: The document includes detailed ordering schemes for customizing switch configurations, including actuator styles, illumination options, and communication protocols. It also provides dimensional specifications and connector pinouts for integration into existing systems.
Specifications:
1. Portable Transmitters: Compliant with ISO 11452-9:2012, operating within 360MHz to 5.925GHz.
2. Magnetic Field Immunity: ISO 11452-8:2015, frequency range 15 to 150,000 Hz, internal and external fields at level III, Class A.
3. Conducted Emission: CISPR 25:2016, voltage method (0.15MHz~108MHz) and current probe method (0.15MHz~245MHz), both at test severity level III.
4. Radiated Emission: CISPR 25:2016, ALSE method, frequency band 0.15MHz~2500MHz, test severity level III.
Mechanical Characteristics:
1. Structural: 98N force applied on surface for 60 seconds.
2. Vibration: IEC 60068-2-6, amplitude 1.2mm (10~25Hz), acceleration 30m/S2 (25~500Hz), 8 hours per axis.
3. Drop Test: IEC 60068-2-31, free fall from 1000mm, 18 drops total.
Physical Characteristics:
1. Limit Switch: Micro switch with two channels.
2. Illumination: LED backlit, dimmable, CAN controlled.
3. Operating Force: 8N±3N.
4. Weight: 102 grams (CAN version only).
5. Angle Sensor: Hall sensor with two channels, 0.15° resolution.
6. CAN Protocol: SAE J1939 compliant, baud rate 250-500Kbps.
Environmental Conditions:
1. Operating Temperature: -40°C to +85°C.
2. Storage Temperature: -40°C to +85°C.
3. Thermal Soak: Hot soak at 95°C, cold soak at -50°C, thermal shock from -40°C to +85°C.
4. Solar Radiation: ISO 4892-3, 200 hours.
5. Ingress Protection: IEC 60529, IP54.
6. Salt Spray: IEC 60068-2-11, 96 hours with 5% NaCl solution.
7. Chemical Resistance: ISO 16750-5, tested with various chemicals.
Environmental Protection:
1. Formaldehyde: <10mg/kg.
2. TVOC: <50μg C/g.
3. Benzene: <5μg/g.
4. Methylbenzene: <5μg/g.
5. Xylene: <15μg/g.
6. Condensable Components: <2mg.
7. Odour Level: ≤3 at 23°C/40°C, ≤3.5 at 80°C.
Ordering Scheme:
1. CAN Version: J1939, 250k or 500k Baud Rate.
2. Hardwire Version: Rated Voltage 12VDC or 24VDC.
3. Electronic Parking Brake Options: Standard, Auto Hold, Auto Hold + Trailer Brake.
Design Features:
1. CKP-Series Keypad: Customizable, compliant with SAE J1939, features laser etched legends, dimmable LED function lights, and tactile/audible feedback.
2. Sealing Protection: IP6K9K above panel, IP6K8 below panel.
3. Connector: Mates to Deutsch DT-Series Connector.
Electrical Specifications:
1. Operating Voltage: 12/24 Volt systems, 8 VDC minimum, 32VDC maximum.
2. Sleep Mode: Low current draw, less than 1.5 mA.
3. EMC: Transient immunity, ESD immunity, and transient emission compliant.
Mechanical Specifications:
1. Endurance: Each button functions for at least 1,000,000 actuations.
2. Mounting: Clips or studs, vertically or horizontally.
Software:
1. CAN Protocol: CAN 2.0b type interface as defined by SAE J1939.
Notes:
1. Manufacturer reserves the right to change product specifications without prior notice.
1. Portable Transmitters: Compliant with ISO 11452-9:2012, operating within 360MHz to 5.925GHz.
2. Magnetic Field Immunity: ISO 11452-8:2015, frequency range 15 to 150,000 Hz, internal and external fields at level III, Class A.
3. Conducted Emission: CISPR 25:2016, voltage method (0.15MHz~108MHz) and current probe method (0.15MHz~245MHz), both at test severity level III.
4. Radiated Emission: CISPR 25:2016, ALSE method, frequency band 0.15MHz~2500MHz, test severity level III.
Mechanical Characteristics:
1. Structural: 98N force applied on surface for 60 seconds.
2. Vibration: IEC 60068-2-6, amplitude 1.2mm (10~25Hz), acceleration 30m/S2 (25~500Hz), 8 hours per axis.
3. Drop Test: IEC 60068-2-31, free fall from 1000mm, 18 drops total.
Physical Characteristics:
1. Limit Switch: Micro switch with two channels.
2. Illumination: LED backlit, dimmable, CAN controlled.
3. Operating Force: 8N±3N.
4. Weight: 102 grams (CAN version only).
5. Angle Sensor: Hall sensor with two channels, 0.15° resolution.
6. CAN Protocol: SAE J1939 compliant, baud rate 250-500Kbps.
Environmental Conditions:
1. Operating Temperature: -40°C to +85°C.
2. Storage Temperature: -40°C to +85°C.
3. Thermal Soak: Hot soak at 95°C, cold soak at -50°C, thermal shock from -40°C to +85°C.
4. Solar Radiation: ISO 4892-3, 200 hours.
5. Ingress Protection: IEC 60529, IP54.
6. Salt Spray: IEC 60068-2-11, 96 hours with 5% NaCl solution.
7. Chemical Resistance: ISO 16750-5, tested with various chemicals.
Environmental Protection:
1. Formaldehyde: <10mg/kg.
2. TVOC: <50μg C/g.
3. Benzene: <5μg/g.
4. Methylbenzene: <5μg/g.
5. Xylene: <15μg/g.
6. Condensable Components: <2mg.
7. Odour Level: ≤3 at 23°C/40°C, ≤3.5 at 80°C.
Ordering Scheme:
1. CAN Version: J1939, 250k or 500k Baud Rate.
2. Hardwire Version: Rated Voltage 12VDC or 24VDC.
3. Electronic Parking Brake Options: Standard, Auto Hold, Auto Hold + Trailer Brake.
Design Features:
1. CKP-Series Keypad: Customizable, compliant with SAE J1939, features laser etched legends, dimmable LED function lights, and tactile/audible feedback.
2. Sealing Protection: IP6K9K above panel, IP6K8 below panel.
3. Connector: Mates to Deutsch DT-Series Connector.
Electrical Specifications:
1. Operating Voltage: 12/24 Volt systems, 8 VDC minimum, 32VDC maximum.
2. Sleep Mode: Low current draw, less than 1.5 mA.
3. EMC: Transient immunity, ESD immunity, and transient emission compliant.
Mechanical Specifications:
1. Endurance: Each button functions for at least 1,000,000 actuations.
2. Mounting: Clips or studs, vertically or horizontally.
Software:
1. CAN Protocol: CAN 2.0b type interface as defined by SAE J1939.
Notes:
1. Manufacturer reserves the right to change product specifications without prior notice.
Sealing Protection: The product offers IP67 sealing protection both above and below the panel when connected, ensuring durability in harsh environments.
Customizable Icons: Users can choose from a standard library of icons or opt for custom icons to suit specific needs.
Design Features: The product includes mounting options with M5 x 0.8mm studs or wings, and is compatible with related products like the CLTM12-S-Series Load Controller and VM-Series Operator Control Module.
Technical Specifications:
- General: Utilizes CAN 2.0b protocol as per SAE J1939, with LED backlit icons and function lights. Connection is via a Deutsch DT-Series 4 Pin connector.
- Environmental: Operates between -40°C to +85°C, with various IEC standards for thermal, solar radiation, low pressure, humidity, and salt spray resistance.
- Electrical: Designed for 12/24 Volt systems, with protection against over voltage, short circuits, reverse polarity, and more. Complies with several ISO standards for electromagnetic compatibility and electrical endurance.
- Mechanical: Endurance of 1,000,000 cycles per key, with vibration and shock resistance as per IEC standards.
Dimensional Specifications: Detailed dimensions and mounting instructions are provided for various configurations, ensuring proper installation and compatibility with Deutsch DT-Series connectors.
Ordering Scheme: The product can be customized in terms of keypad styling, color, backlight, and network type, with a unique source address for CAN network integration.
Typical Applications: Suitable for commercial vehicles, construction, and agricultural equipment, among others.
Related Products: Includes the CKJ-Series jog switch with rotary and push knob features, offering IP67 sealing and compatibility with CAN J1939 networks.
Specifications:
The document outlines various technical specifications for different products, including environmental and electrical standards. Key tests include humidity, thermal cycling, salt spray, and chemical resistance, adhering to standards like IEC 60068 and ISO 16750. The products are designed to withstand extreme temperatures, humidity, and mechanical stress.
Procedures:
Detailed procedures for testing include thermal shock, vibration, and drop tests, ensuring durability and reliability in harsh conditions. The document specifies the use of external pull-up resistors for certain operations and provides guidelines for integrating communication protocols.
Ordering Scheme:
The document provides a comprehensive ordering scheme for customizable products, detailing options for knob input type, button layout, color, orientation, and communication protocol. It includes sample part numbers and selection criteria.
Technical Specifications:
Electrical specifications include supply current, output codes, and operating voltage. Mechanical specifications cover lifecycle, actuation force, and torque. Environmental specifications detail operating and storage temperatures, sealing protection, and resistance to chemicals.
Design Features:
The document highlights design features such as versatile carriers, controller modules, and connection options. It emphasizes the modularity and adaptability of the systems for various applications, including commercial vehicles and construction equipment.
Applications:
Typical applications include trucks, buses, construction, mining, and agricultural equipment. The products are designed for use in commercial vehicles, offering features like IP67 sealing and high mechanical endurance.
Diagrams and Tables:
The document includes diagrams for system configurations and pin definitions, as well as tables for joystick and rotary switch operations. These provide visual guidance for installation and operation.
Environmental and Electrical Testing:
Products undergo rigorous testing for environmental and electrical endurance, including thermal cycling, humidity soak, and EMC compliance. The document specifies standards for each test, ensuring products meet industry requirements.
The document outlines various technical specifications for different products, including environmental and electrical standards. Key tests include humidity, thermal cycling, salt spray, and chemical resistance, adhering to standards like IEC 60068 and ISO 16750. The products are designed to withstand extreme temperatures, humidity, and mechanical stress.
Procedures:
Detailed procedures for testing include thermal shock, vibration, and drop tests, ensuring durability and reliability in harsh conditions. The document specifies the use of external pull-up resistors for certain operations and provides guidelines for integrating communication protocols.
Ordering Scheme:
The document provides a comprehensive ordering scheme for customizable products, detailing options for knob input type, button layout, color, orientation, and communication protocol. It includes sample part numbers and selection criteria.
Technical Specifications:
Electrical specifications include supply current, output codes, and operating voltage. Mechanical specifications cover lifecycle, actuation force, and torque. Environmental specifications detail operating and storage temperatures, sealing protection, and resistance to chemicals.
Design Features:
The document highlights design features such as versatile carriers, controller modules, and connection options. It emphasizes the modularity and adaptability of the systems for various applications, including commercial vehicles and construction equipment.
Applications:
Typical applications include trucks, buses, construction, mining, and agricultural equipment. The products are designed for use in commercial vehicles, offering features like IP67 sealing and high mechanical endurance.
Diagrams and Tables:
The document includes diagrams for system configurations and pin definitions, as well as tables for joystick and rotary switch operations. These provide visual guidance for installation and operation.
Environmental and Electrical Testing:
Products undergo rigorous testing for environmental and electrical endurance, including thermal cycling, humidity soak, and EMC compliance. The document specifies standards for each test, ensuring products meet industry requirements.
Overview: The document provides technical specifications and integration instructions for the CM-Series switches and the CLTM12-S solid state load controller. It includes details on electrical and environmental specifications, circuit diagrams, and configuration guidelines.
Specifications:
- CM-Series Switches: Includes pin definitions for controller and carrier connections, actuator lock functions, illumination types, and ordering schemes. The switches are designed for integration with a controller module and require specific mounting in a carrier.
- CLTM12-S Load Controller: Features 12 high-side outputs, 4 digital inputs, and 3 discrete inputs. It supports CAN J1939 communication and offers short circuit protection, load status, and power diagnostics. The controller operates within a voltage range of 6.5 to 32VDC and a maximum current capacity of 75 Amps.
Procedures:
- Integration: Instructions for integrating the CM-Series with a controller module are provided, including the use of specific connectors and mounting requirements.
- Configuration: Details on address and baud rate selection inputs, output channel schematics, and fault detection mechanisms are included. The document outlines how to configure the CLTM12-S for different baud rates and source addresses.
Standards and Norms:
- The document references several standards for environmental testing, including IEC 60068 for temperature, humidity, and vibration tests, as well as SAE J1455 for electrical specifications.
- Sealing protection is rated at IP69K, ensuring resistance to dust and high-pressure water jets.
Recommendations:
- Ensure proper mounting and interfacing of switches and rheostats with the controller module.
- Consult the factory for additional legends and thumb wheel markings.
- Follow specified torque values and connector part numbers for secure installation.
Key Data from Tables and Diagrams:
- Dimensional Specifications: Detailed measurements for switches, rheostats, carriers, and controller modules are provided in both inches and millimeters.
- Circuit and Illumination Diagrams: Various circuit configurations and illumination options are illustrated, showing connections and operational states.
Overview: The document provides technical specifications and operational guidelines for various electronic control systems, including surge allowance functions, CAN interface configurations, diagnostic reporting, and specific product lines such as the LD-Series Electronic Dimmer Controls, LMR-Series Mirror Rotate Controls, and LW-Series Wiper/Washer Controls.
Surge Allowance Function: The surge allowance function is implemented in hardware, allowing constant over-current levels for a time inversely proportional to the magnitude of overcurrent. It includes a hard-peak limit, shutting down the channel immediately if exceeded. Key specifications include a channel current rating of 5A and 10A, with peak current limits of 70A and 140A, respectively.
CAN Interface Configuration: The document details the CAN interface configuration for the CLTM12-S, including command and output state messages with specific PGNs, priorities, and periodicities. It outlines the available states for outputs and operating modes, as well as the connector interface pin descriptions.
J1939 Diagnostic Reporting: Diagnostic messages are broadcast from the CLT, detailing any unit problems. The document specifies the PGN, priority, source address, and update rate for these messages, along with the meaning of various lamps and fault codes.
LD-Series Electronic Dimmer Controls: This section describes the LD-Series, highlighting its programmable circuitry and integration capabilities. It includes technical specifications such as contact ratings, terminal sizes, and environmental endurance tests.
LMR-Series Mirror Rotate Controls: The LMR-Series controls one or two mirrors and up to four motors using a joystick. It includes electrical specifications, sealing features, and ordering schemes.
LW-Series Wiper/Washer Controls: The LW-Series combines wash and wipe functions into one unit, offering features like continuous speed modes and intermittent delay intervals. It provides technical specifications for electrical and mechanical components, as well as operational principles.
Overview: This document provides detailed specifications and ordering information for Carling Technologies' V-Series switches, including various configurations, ratings, and customization options.
Specifications:
- Series and Circuit: The V-Series includes multiple circuit options such as single pole (SP) and double pole (DP) configurations with various terminal arrangements.
- Ratings: Switches are rated for different voltages and currents, including options like 15A at 24V, 20A at 12V, and others. Additional ratings are available upon consultation.
- Termination Styles: Options include .250 TAB (QC) with or without barriers, solder lugs, and wire leads. Specific codes apply to different circuit configurations.
- Illumination and Sealing: Various lamp types are available, including neon, incandescent, and LED, with specific wiring configurations for each. Sealing options include no gasket, one gasket, or two gaskets.
Customization Options:
- Actuator Colors and Legends: Standard colors include black, white, red, and gray, with custom colors available. Legends can be imprinted in different orientations and styles.
- Lens Options: Lenses are available in clear, white, amber, green, red, and blue, with specific recommendations for LED and neon lamps.
- Locking and Special Circuits: Various locking options are provided, with special circuits requiring specific jumper configurations.
Ordering Information: The document includes a detailed ordering scheme with sample part numbers and selection codes for configuring complete part numbers. Customers are advised to consult the factory for specific requirements and customizations.
Dimensional Specifications: Detailed dimensional drawings are provided for different switch configurations, including terminal arrangements and base styles.
Overview: This document provides technical specifications and details for various connector series, including Packard and AMP connectors, as well as Contura and VP-Series components. It includes information on part numbers, materials, ratings, and mounting specifications.
Connector Series:
- Packard 630 Series: Details on connector housing, marking details, and orientation of tang in slot.
- AMP 250 Series: Specifications for connector housing and actuator removal tools.
- Packard 58 Series: Information on tin-plated brass materials and part numbers.
Ratings and Specifications:
- V-Series Ratings: Various voltage and current ratings for different circuits, including UL recognized and CSA certified options.
- W-Series Sealed Rocker Switches: Features IP68 protection, illumination options, and environmental specifications such as operating temperature and vibration resistance.
Mounting and Accessories:
- Contura Accessories: Includes Contura connectors, boot, and actuator removal tools.
- Mounting Panels: Dimensional specifications for mounting panels and hole plugs, with details on panel thickness and configurations.
Illumination and Lens Options:
- VP-Series Illuminated Indicators: Offers design options with LED illumination and various lens styles and colors.
- Ordering Scheme: Details on ordering configurations for lenses, lamps, and housing colors.
Technical Notes: Includes notes on part availability, manufacturer trademarks, and contact information for further inquiries.
Overview: The document provides detailed specifications and configurations for Carling Technologies' L-Series sealed rocker switches. These switches offer various options in terms of ratings, colors, illumination, and legends, suitable for applications in construction, agriculture, and on-highway vehicles.
Specifications:
- Series and Circuit: The switches are available in single or double pole configurations with various circuit codes and diagrams provided for different functionalities.
- Illumination: Options include LED and incandescent lighting, with LEDs available in standard colors and rated for 100,000 hours of life.
- Actuator and Lens: Actuators are available in rocker or paddle styles with multiple color options. Lens colors must match or be clear for LED applications.
- Termination: The switches offer .110 and .250 tab quick connect options, with specific recommendations for wire and connector compatibility.
- Environmental Protection: The switches are sealed to IP67 standards for protection against water, dust, and debris.
Design Features:
- LED Lighting: Provides long-lasting illumination with low current draw and resistance to vibration.
- Seal Protection: Ensures durability in harsh environments.
- Actuator Travel: Defined angular displacement for 2 and 3 position switches.
Technical Specifications:
- Electrical Ratings: Various ratings are provided for different voltage and current requirements, with specific contact and insulation resistance values.
- Physical Characteristics: The switches are constructed with durable materials like Nylon 66 and polycarbonate, ensuring high-temperature resistance and longevity.
- Environmental Testing: The switches have undergone rigorous testing for vibration, shock, salt spray, thermal shock, and moisture resistance, meeting military standards.
Ordering Information: The document includes a detailed ordering scheme with part number configurations, allowing customization of switch features such as circuit type, illumination, actuator style, and legend orientation.
Product Overview: The document provides detailed specifications and configurations for various series of rocker and paddle switches manufactured by Carling Technologies. These switches are designed for a wide range of applications including appliances, HVAC, transportation, and medical equipment.
Specifications: The switches are available in different series such as T-Series, LTA-Series, TG/LTG-Series, and TTG-Series. Each series offers various configurations in terms of poles, amps, voltage ratings, and actuator styles. The document specifies the dielectric strength, electrical life, and operating temperature for these switches.
Ordering Scheme: The document outlines a detailed ordering scheme for configuring part numbers. This includes selections for series, actuator style, actuator color, bezel color, lamp voltage, and lens color. Each selection is coded for easy identification and ordering.
Dimensional Specifications: Detailed dimensional specifications are provided in both inches and millimeters for accurate installation and compatibility with existing systems. The document includes diagrams and measurements for panel cut-outs and mounting holes.
Technical Notes: The document includes notes on optional features such as imprinting, custom colors, and additional ratings. It also provides guidance on panel cut-out recommendations and the availability of specific configurations.
Applications: The switches are suitable for a variety of applications, including commercial food service, on-highway vehicles, and medical equipment. The document emphasizes the versatility and durability of the switches, highlighting their traditional styling and self-cleaning contacts.
Overview: The document provides detailed specifications and configurations for various series of small-sized rocker switches and sealed toggle switches manufactured by Carling Technologies. It includes technical specifications, ordering schemes, and typical applications for each series.
1. Series Specifications:
- 610/620-Series: These switches are double insulated, available in single or double pole configurations, and rated up to 8 amps. They are suitable for handheld appliances, audio-visual equipment, power supplies, and computers.
- 611/621-Series: Known for sleek styling and cost-effectiveness, these switches are rated up to 11A 125VAC and are used in appliances, audio-visual equipment, power supplies, and medical equipment.
- 622/632-Series: This series handles inrush spikes up to 100 amps and steady state current to 12A 125VAC. The 632-Series features illumination options with LED, incandescent, and neon lamps.
- 651/652-Series: Designed for applications with back panel size constraints, these switches offer a variety of ratings, circuitry, and termination choices.
- ST-Series: Sealed toggle switches conforming to MIL-DTL-3950G requirements, suitable for off-highway, armored vehicles, commercial food, military, and marine applications.
2. Technical Specifications:
- Dielectric Strength: UL/CSA: 1000V for live to dead metal parts and opposite polarity.
- Electrical Life: Varies by series, with some rated for up to 100,000 cycles.
- Operating Temperature: Typically ranges from -40°F to 185°F (-40°C to 85°C).
3. Ordering Scheme: The document provides detailed part number configurations for each series, specifying options for actuator type, color, terminal type, and legend.
4. Applications: The switches are used in a wide range of applications, including handheld appliances, audio-visual equipment, power supplies, medical equipment, commercial food equipment, and environments requiring stringent sealing.
5. Design Features: The ST-Series includes features like pinned actuators, terminal barriers, base seal channels, and optional O-rings for enhanced sealing and durability.
Specifications:
The document outlines various toggle switch models, detailing their specifications, including series, circuit types, ratings, and termination options. It specifies the materials used, such as black oxide plated metal bushings for certain models and nickel-plated bushings for others. The document also describes the different toggle styles and their dimensions.
Procedures:
Instructions for assembling hardware are provided, including the use of hex nuts and polybags. The document specifies the availability of combi-terminals with certain ratings and the assembly of screws to terminals.
Standards and Norms:
The document mentions compliance with UL/CSA standards, specifying dielectric strength and electrical life cycles. It also highlights the environmental operating temperature range for the switches.
Recommendations:
Recommendations include selecting the appropriate toggle switch based on application requirements, such as current ratings and environmental conditions. The document suggests consulting the factory for additional toggle lengths and colors.
Key Data from Tables and Diagrams:
The document includes dimensional specifications in both inches and millimeters, providing detailed measurements for mounting holes, terminal types, and toggle lengths. It also features diagrams illustrating the toggle switch configurations and their respective part numbers.
Critical Information:
Important details include the availability of momentary and maintained action switches, the specific circuit configurations, and the limitations of certain terminal types with specific circuits. The document emphasizes the importance of selecting the correct part number based on the desired switch function and configuration.
The document outlines various toggle switch models, detailing their specifications, including series, circuit types, ratings, and termination options. It specifies the materials used, such as black oxide plated metal bushings for certain models and nickel-plated bushings for others. The document also describes the different toggle styles and their dimensions.
Procedures:
Instructions for assembling hardware are provided, including the use of hex nuts and polybags. The document specifies the availability of combi-terminals with certain ratings and the assembly of screws to terminals.
Standards and Norms:
The document mentions compliance with UL/CSA standards, specifying dielectric strength and electrical life cycles. It also highlights the environmental operating temperature range for the switches.
Recommendations:
Recommendations include selecting the appropriate toggle switch based on application requirements, such as current ratings and environmental conditions. The document suggests consulting the factory for additional toggle lengths and colors.
Key Data from Tables and Diagrams:
The document includes dimensional specifications in both inches and millimeters, providing detailed measurements for mounting holes, terminal types, and toggle lengths. It also features diagrams illustrating the toggle switch configurations and their respective part numbers.
Critical Information:
Important details include the availability of momentary and maintained action switches, the specific circuit configurations, and the limitations of certain terminal types with specific circuits. The document emphasizes the importance of selecting the correct part number based on the desired switch function and configuration.
Overview: This document provides technical specifications and details for various series of switches, including the H/I-Series, LT-Series, AV/AVH-Series, and GP-Series. It covers dimensional specifications, hardware options, typical applications, and technical specifications for each series.
Dimensional Specifications: The document lists dimensions for various components such as hexboot accessories, plastic facenuts, locking rings, lockwashers, and standard hexnuts. These components are designed for use with toggle and pushbutton switches.
AV/AVH-Series: These are sealed anti-vandal pushbutton switches with a sleek design and LED illumination options. They are available in stainless steel or anodized finishes and offer momentary and maintained circuits. Key specifications include contact ratings, dielectric strength, insulation resistance, and electrical endurance. The switches are IP67 sealed and compliant with various military and industrial standards.
Technical Specifications: The document provides detailed electrical, physical, and environmental specifications for the AV/AVH-Series. This includes contact ratings, LED voltage/current, dielectric strength, insulation resistance, and life cycles. Environmental specifications cover storage and operating temperatures, vibration, thermal shock, moisture resistance, and sealing standards.
GP-Series: These pushbutton latch switches are designed for in-cab installation in vehicles. They feature an internal PCB rated to 0.25A at 24VDC and are available with ON-OFF or Momentary ON-OFF circuitry. The switches are IP54 sealed and comply with various SAE and ISO standards for environmental and physical performance.
Applications: The switches are suitable for a range of applications including marine, EV infrastructure, industrial automation, security panels, public transit systems, and harsh outdoor environments.
Ordering Information: The document includes ordering schemes for configuring part numbers based on series, material/finish, circuit, rating, termination, lens/button, illumination style, LED color, and agency approval.
Overview: This document provides technical specifications and ordering information for various series of pushbutton switches manufactured by Carling Technologies. The switches are designed for different applications, including general-purpose, audio-visual, and industrial automation.
Specifications:
- Actuation Force: Ranges from 509-1019 grams (5-10N) for certain models.
- Movement: Vertical displacement from OFF to maximum overtravel position is 6.50 mm, and from OFF to ON position is 4.32 mm.
- Weight: Approximately 34.47 grams.
- Mechanical Endurance: 438,000 actuations.
- Electrical Ratings: Vary by series, with some rated up to 15 amps at 125VAC.
- Dielectric Strength: UL/CSA rated at 1000V for live to dead metal parts.
- Operating Temperature: 32°F to 185°F (0°C to 85°C).
Ordering Information:
- Switches are available in various configurations, including single pole, double pole, and three pole options.
- Different actuator styles, cap colors, and lens options are available for customization.
- Part numbers are configured based on series, bushing style, button style/color, and other specifications.
Applications:
- Switches are suitable for use in test and measurement equipment, audio-visual systems, intercoms, security systems, electronic signs, marine applications, and more.
Notes:
- Manufacturers reserve the right to change product specifications without prior notice.
- Additional ratings and configurations are available upon request.
Overview: The document provides detailed technical specifications and configurations for various series of switches manufactured by Carling Technologies. It includes information on pushbutton switches, rotary switches, and rheostat switches, highlighting their applications, technical specifications, and ordering schemes.
1. P-Series Pushbutton Switches:
- Specifications: These switches are rugged, with ratings up to 20A 125VAC, and are suitable for foot-pedal applications due to their heavy actuation force.
- Applications: Commonly used in vacuum cleaners.
- Technical Details: Dielectric strength of 1000V, electrical life of 25,000 cycles, and operating temperature range from 32°F to 185°F.
2. PP-Series Pushbutton Switches:
- Specifications: Heavy-duty, single pole switches with wire leads, available in single throw construction with AC ratings up to 15 amps.
- Applications: Popular in the appliance market.
- Technical Details: Dielectric strength of 1000V, electrical life of 50,000 cycles, and operating temperature range from 32°F to 185°F.
3. V-Series Contura Rotary Switches:
- Specifications: Designed for maximum performance with features like sturdy knob construction and up to three separate LEDs.
- Applications: Used in on/off-highway, marine, test & measurement, and medical equipment.
- Technical Details: Dielectric strength of 1500 Volts RMS, life of 50,000 cycles, and IP67 sealing for above-panel components.
4. CVR-Series Rheostat Switch:
- Specifications: Configurable three- or four-position rheostat switch for vehicle lighting control, made with durable thermoplastic materials.
- Applications: Used in commercial vehicles like work trucks and agricultural equipment.
- Technical Details: Operating voltage for 12VDC/24VDC systems, dielectric strength of 1500V RMS, and environmental resistance to various conditions including thermal shock and vibration.
Ordering Schemes: The document provides detailed ordering schemes for each series, allowing customization based on circuit, termination, illumination, lens color, and knob color.
Environmental and Mechanical Specifications: The switches are designed to withstand various environmental conditions such as thermal cycling, moisture resistance, and chemical exposure. They also meet specific mechanical standards for durability and reliability.
Notes: The manufacturer reserves the right to change product specifications without prior notice, and additional ratings or configurations may be available upon consultation with the factory.
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Catalog excerpts
Switches and Controls Electromechanical & Electronic Switching
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There are few products that Carling Technologies hasn’t turned “ON” and fewer industries that haven’t turned to Carling for solutions. With ISO and TS registered manufacturing facilities and technical sales offices worldwide, Carling ranks switching systems and electronic controls. CIRCUIT PROTECTION • Hydraulic-Magnetic • Thermal • GFCI / ELCI • Fuse Links & Holders CUSTOM SOLUTIONS • PDU’s • Keypads • Control Modules • Rotary • Combination • Battery Disconnect breakers, switches, power distribution units, digital STRATEGIC MARKETS SERVED: On/Off Highway Renewable Energy HEADQUARTERS/MANUFACTURING...
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Table of Contents Selector Guide Click on a product to go directly to that page number! Available Online are tools such as a configurit, product selector and stock check. Please visit www.carlingtech.com for the latest information on all our products. Application Solution Engineers are readily available to assist you in selecting the appropriate product for your application. For further assistance, please email us at [email protected] Custom Design Solutions can be tailor-made for most any application using our extensive engineering Other Products such as miniature switches, hydraulic-magnetic,...
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Selector Guide DIGITAL SWITCHING SAE J1939 CAN 2.0b Protocol or Electromechanical Only Option SAE J1939 CAN 2.0b Protocol (Controller Module) LIN Bus (Switches) Switch Layout One lever switch with options for 1 or 2 extra pushbuttons Operating Voltage 9-32 VDC (Controller Module)5-32 VDC (Hardwire Switch) Dependent or Independent LED’s 1, 2 or 3 dependent white LEDs IP68 Front Panel; IP68 Back Panel when connected IP6k9k Front Panel; IP68 Back Panel when connected Deutsch DT-Series Connector TE connectors and terminals (see datasheet) Deutsch DT-Series Connector TE connectors and terminals (see...
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Selector Guide SEALED ROCKERS Rocker, Paddle, Locking Rocker, Window Lift Bezel-Less Rocker, Paddle & Locking Rocker Rocker, Paddle, Locking Rocker Mounting Hole Specifications .250 tabs solder lug wire leads FULL-SIZE ROCKERS TIG / LTIG / TIH / LTIH / TIL / LTIL / TII / LS bezel-less rocker rocker, paddle Mounting Hole Specifications .830” x 1.450” [21.08mm x 36.83mm] snap-in mount screw mount .187 tab solder lug .250 tabs screw terms wire leads incandescent, neon *Manufacturer reserves the right to change product specification with
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Selector Guide MID-SIZED ROCKERS rocker, paddle rocker, lever, paddle, plunger, toggle (bat) Mounting Hole Specifications .795” [20.2mm] round snap-in mount solder lug .250 tabs wire leads PC terms .187 tab solder lug .250 tabs wire leads incandescent, neon incandescent, neon incandescent, neon SMALL-SIZED ROCKERS rocker, paddle rocker, paddle rocker, paddle Mounting Hole Specifications .187 tab solder lug wire leads PC terms .187 tab solder lug wire leads PC terms *Manufacturer reserves the right to change product spec
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Selector Guide TOGGLES TOGGLES toggle (bat), toggle (ball) toggle (bat), toggle (ball) Mounting Hole Specifications .250 tabs screw terms wire leads screw terms solder lug .250 tabs screw terms wire leads solder lug .250 tabs screw terms wire leads .187 tabs solder lug .250 tabs screw terms wire leads PC terms .187 tabs solder lug .250 tabs screw terms wire leads PC terms .250 tabs Screw Terminals with cage clamps incandescent, neon Mounting Hole Specifications .250 tabs screw terms wire leads solder lug wire leads PC terms .250 tabs solder lug wire leads solder lug screw terms wire leads solder...
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Selector Guide ROTARY Sealing / Actuator Mounting Hole Specifications .375” dia [9.52mm] bushing mount .500” dia [12.7mm] snap-in mount .125 tabs solder lug .250 tabs wire leads solder lug .250 tabs wire leads BATTERY DISCONNECT ergonomic knob; removable option available ergonomic knob Pushbutton, Rotary & Lever Mounting Hole Specifications Mounting Hole Specifications Round, Snap in Style Wire Leads or Connector *Manufacturer reserves the right to change product specification without prior notice.
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Selector Guide CONTROL SWITCHES rocker, paddle rocker, paddle Mounting Hole Specifications wire leads with connector snap-in mount snap-in mount snap-in mount CHARGING DEVICES Mounting Hole Specifications Curved Doors: IP65 abovepanel when doors closed Square Doors: IP64 abovepanel when doors closed IP64 above-panel when doors closed
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VM-Series J1939 multiplexed operator control module P ROD UC T WE BP A GE request sample, watch video The sealed VM-Series incorporates the Contura® switches actuator style flexibility with SAEJ1939 CAN Bus technology to create a multiplexed operator control module. Additionally, the VM-Series increases product reliability, while reducing the complexity of wire harnesses and improving assembly efficiencies. IP68 Sealing Above and below panel Typical Applications ∙ Commercial Vehicles
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Design Features IP68 SEALING PROTECTION Fully sealed above panel and below panel (when connected) Front View Variety of removable V-Series Contura® actuator styles Back View CUSTOMIZABLE ICONS Choose from our extensive library of legends, or customize your own. SNAP-IN MOUNTING For fast, easy assembly. Mates to the Deutsch DT-Series Connector. Mates to the Deutsch DT-Series Connector. Can be used to Daisy-chain multiple VM-Series. Related Products Load Controller Customizable Keypad
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Tech Specs Electrical Operating Voltage Electrical Endurance Minimum 250,000 operations (50,000 cycles at -40°C, 150,000 cycles at room temperature, and 50,000 cycles at 85°C) with Contura V+ rocker style Over Voltage Short Circuit Protection All signal inputs and outputs short to ground for 60s Reverse Polarity Protection 12 VDC systems: -24VDC for 5 minutes 24 VDC systems: -36VDC for 5 minutes Starting Profile Withstand Voltage Insulation Resistance Minimum 10 Mohms at 500 VDC with a duration of 60s Superimposed Alternating Voltage Slow Decrease and Increase of Supply Voltage Power supply from...
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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.