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LIVESTOCK / BIOGAS 2022

LIVESTOCK / BIOGAS 2022
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LIVESTOCK / BIOGAS 2022

Product catalog summary
Company Overview
The company has 30 years of experience in processing livestock slurry and biogas, offering products such as separators, chopper pumps, mixers, and biocells. All products are manufactured in Correggio, Italy, and the company is certified by UNI EN ISO 9001:2015 and UNI EN ISO 14001:2015 standards, emphasizing customer satisfaction and environmental sustainability.
Vision and Mission
The company focuses on professionalism, reliability, product innovation, on-time delivery, technical assistance, product durability, and technical expertise. They invest in research to protect the environment and ensure sustainability.
Livestock Manure Management
The process includes pre-collection tanks, separators for liquid and solid fractions, hygienizing biocells, and systems for flushing collection channels. The solid fraction can be used for compost, bedding, or reducing methane emissions, while the liquid fraction is used for flushing, fertigation, and nitrogen removal.
Biogas Substrate Handling
CRI-MAN products like pumps, mixers, and separators enhance substrate handling in biogas plants. The chopping system in pumps aids anaerobic fermentation, improving efficiency. Mixers prevent solids from settling, and separators divide solid and liquid fractions for various uses.
Pumps
CRI-MAN offers pumps with features like a double chopping system, high hydraulic efficiency, and thermal probe sensors, designed for high efficiency and anti-clogging performance in livestock and biogas applications.
Mixers
Mixers are designed for high efficiency in non-Newtonian fluids, featuring high-efficiency propellers, double mechanical seals, and thermal sensors. They are available in submersible, external, and vertical configurations.
Technical Specifications
Detailed specifications for various pump and mixer models include capacity, motor power, and operational features, ensuring suitability for different applications.
Slalom Systems
The Slalom system efficiently stores and uses slurry, preventing crust formation through continuous circulation with a sluice gate and TBM mixer. The sluice gate is available in galvanized or AISI 304 stainless steel.
Separators
  • Main Strengths: Features include an inspection window, screen support, design, front screw support, planetary gearbox, and optional actuator pressing system. A wide range of accessories is available.
  • Technical Specifications: Various series offer different capacities, motor powers, and screen meshes, made with AISI 304 stainless steel, catering to farms and biogas plants.
HBC Hygienizing Biocell
  • Main Strengths: Produces hygienized solids that reduce infection spread, is user-friendly with remote control, promotes sustainability, and offers cost savings.
  • Operating Performance: Produces up to 20 tons/day of hygienized solids, with a pasteurization system maintaining 70°C for at least 60 minutes, supporting aerobic biological degradation.
Quality Control
Hygienized solids meet legislative standards for Escherichia coli and are free from salmonella, ensuring safety for use as organic fertilizers.
Technical Features
Includes temperature sensors, material extraction screw conveyor, mixer gear unit, electric control panel, insulation panels, mixing paddles, air blower, and loading cells.
Plants Installed
CRI-MAN has installed livestock and biogas plants in countries including Italy, Australia, Spain, Finland, Argentina, Malta, Russia, Switzerland, Estonia, Greece, Japan, Germany, and France.
Contact Information
CRI-MAN S.p.A., Via del Lavoro, 9/A, 42015 Correggio (RE) Italy. Phone: +39 0522 732204, Fax: +39 0522 746363, Email: [email protected], Website: www.cri-man.com
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Catalog excerpts

LIVESTOCK / BIOGAS 2022-2

Dedicated technology for processing livestock slurry and Biogas

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LIVESTOCK / BIOGAS 2022-3

We design and construct machines for the processing of livestock slurry and Biogas Thirty year’s experience, first in the processing of livestock slurry, and then extending with time into the Biogas, enables us to provide our customers with an extremely Reliable and Professional Service. Our flagship products are our separators, chopper pumps, mixers and Biocells. Our products are manufactured entirely at our sites in Correggio (Reggio Emilia, Italy). COMPANY VIDEO

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LIVESTOCK / BIOGAS 2022-5

We invest in research to protect the environment Based on our extended experience and detailed studies of our customers in the effluent treatment sector in general, we strive to fully comprehend our customers’ needs, using this as the starting point and guiding principal for the operating methods that permeate all our company activities. Our Vision is for Professionalism and Reliability in all relations with our customers. The CRI-MAN organization exists in order to fulfil these aims, which are achieved by close attention to the surrounding environment. This approach is certified by the Quality...

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LIVESTOCK / BIOGAS 2022-6

LIVESTOCK MANURE MANAGEMENT 1. Pre-collection tank equipped with PTS submergible pump with double chopping system and its lifting system. 2. Pre-collection tank equipped with TBM submersible mixer and its lifting system. 3. SM separator to separate the liquid fraction of the farm manure from the solid one. 4. HBC hygienizing biocell to hygienize the separated solid fraction. 5. ETO relaunch pump with double chopping system to launch the separated liquid fraction in case of long distance from main collection pump and the lagoon storage. 6. Biocirc system equipped with pneumatic valves to flush...

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LIVESTOCK / BIOGAS 2022-7

CRI-MAN products Slalom systems for Livestock manure management: Why to divide solid fraction from liquid fraction? Benefits of Solid Fraction • To use as Compost in Greenhouses, Fruit crops, etc. • To use in the field before seeding because the Nitrogen, present in Organic form in the solid fraction, is slowly absorbed by the ground. • Reduction of methane and odour emissions, due to aerobic stabilization of Solid Fraction. • To use as bedding in the barn (instead of straw). • Easy and cheap to transport. Benefits of Liquid Fraction • Can be used for Flushing of barns, channels, etc. • Can be...

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LIVESTOCK / BIOGAS 2022-8

SUBSTRATE HANDLING IN BIOGAS PLANTS

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LIVESTOCK / BIOGAS 2022-9

CRI-MAN products for Biogas plants: PUMPS Motor-driven pumps, both submersible and external, are used to feed the primary digester and/or handle the substrate between digesters and/or for mixing through the nozzles inside the digester. The chopping system provided on all CRI-MAN pumps aids the anaerobic fermentation process, thus improving the efficiency of the plant. 1. Pre-collection tank with TBM Mixer, MXP mixer and PTS pump. 2. Primary digester with TBM mixer, SB Biogas bracket, MXS Mixer and ETO pump. 3. Secondary digester with MXB mixer, CS Service box and TBM mixer. 4. SM separator fed...

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LIVESTOCK / BIOGAS 2022-10

PUMPS | MAIN STRENGTHS Pumps Your best choice DOUBLE CHOPPING SYSTEM The first chopping system is composed of two blades made of chrome steel, fixed on the body inlet, that work against a spiral conveyor made from high grade cast iron and is fitted to the motor shaft. Both materials have undergone a specific treatment for hardening. In a pump with a speed of 1750 rpm, the only first chopping system operates at over 170 cuts per second! The second chopping system is composed of a shear cutting plate of special high grade cast iron that works against the impeller, also in high grade cast iron,...

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LIVESTOCK / BIOGAS 2022-11

Chopper Pumps our complete range Submersible chopper pump TECHNICAL SPECIFICATIONS Chopping system Max capacity 26 m3/h Head 17 m Motor power 0,75 - 1,1 kW Suction 65 mm Discharge 40 mm Submersible chopper pump TECHNICAL SPECIFICATIONS Chopping system Max capacity 110 m3/h Head 29 m Motor power 7,5 - 11 kW Suction 100 mm Discharge 65 mm PTS 80 SERIES PTSex 80 SERIES LIVESTOCK BIOGAS LIVESTOCK BIOGAS LIVESTOCK BIOGAS Submersible chopper pump TECHNICAL SPECIFICATIONS Double chopping system version Chopping system and anti-clogging screw version Max capacity 160 m3/h Head 46 m Motor power 2,2 -...

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LIVESTOCK / BIOGAS 2022-12

Chopper Pumps PTS 100-150 SERIES PTSex 100-150 SERIES LIVESTOCK BIOGAS Submersible chopper pump TECHNICAL SPECIFICATIONS Double chopping system Max capacity 460 m3/h Head 21 m Motor power 4 - 22 kW Suction 150 - 200 mm Discharge 100 - 150 mm Submersible chopper pump TECHNICAL SPECIFICATIONS Double chopping system Max capacity 260 m3/h Head 51 m Motor power 15 - 45 kW Suction 150 mm Discharge 100 mm Submersible chopper pump TECHNICAL SPECIFICATIONS Double chopping system Max capacity 720 m3/h Head 18 m Motor power 18 - 30 kW Suction 250 mm Discharge 200 mm PTSex = ATEX Version 2025 US gpm 69 ft...

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LIVESTOCK / BIOGAS 2022-13

Submersible pump for flushing TECHNICAL SPECIFICATIONS Max capacity 1400 m3/h Head 24 m Motor power 11 - 45 kW Suction 250 mm Discharge 250 mm PTE/PTEM SERIES • PTE vertical chopper pump with electric motor • PTEM version with adjustable mixing nozzle TECHNICAL SPECIFICATIONS Double chopping system Max capacity 460 m3/h Head 21 m Motor power 4 - 22 kW Suction 150 - 200 mm Discharge 100 - 150 mm LIVESTOCK BIOGAS

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LIVESTOCK / BIOGAS 2022-14

Chopper Pumps ETO/ETV SERIES LIVESTOCK BIOGAS Horizontal electric chopper pump TECHNICAL SPECIFICATIONS Double chopping system Max capacity 460 m3/h Head 112 m Motor power 0,75 - 75 kW Suction 65 - 200 mm Discharge 40- 150 mm ETO 200/EPO 200 SERIES Horizontal electric chopper pump TECHNICAL SPECIFICATIONS ETO version: double chopping system EPO version: single chopping system Max capacity 720 m3/h Head 22 m Motor power 22 - 45 kW Suction 250 mm Discharge 200 mm LIVESTOCK BIOGAS

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LIVESTOCK / BIOGAS 2022-15

Vertical pump with external electric motor for Flushing TECHNICAL SPECIFICATIONS Max capacity Head Motor power Suction Discharge Horizontal chopper pump with overgear for tractors TECHNICAL SPECIFICATIONS Double chopping system Max capacity Head Tractor rated power Suction Discharge

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.