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PUBLIC WORKS 2023 Parts Catalog

PUBLIC WORKS 2023 Parts Catalog

Product catalog summary

Control Systems Overview
The Control Point® system is a closed-loop control system for managing application rates of granular and liquid materials, spinner speed, and spread width. It supports various actuators and introduces features like a pause function, wireless communication, and granular rate adjustment based on liquid application rates in its latest software version 7.0.

System Components
The system includes a console, switch module, ground speed sensor, feedback devices, actuator devices, harnesses, and a wireless base station. A detachable keyboard and PC tool software are available for programming and reporting.

Wireless Data Retrieval
Wireless data transfer is enabled by Control Point® software version 7.28 or higher, CP Tools Software, a wireless switch module, and a wireless base station. An external antenna is recommended for optimal reception.

Console and Accessories
The console includes a switch module, keyboard, and wireless base station, allowing simultaneous control of materials and spinner speed. The wireless switch module facilitates data transfer to a PC.

Sensors and Switches
Available sensors and switches include gate height sensors, pre-wet/anti-ice switches, down pressure sensors, and flow meter sensors, aiding in maintaining application rates and monitoring performance.

System Wiring Diagrams
Wiring diagrams are provided for the main harness and switch module harness, essential for installation and troubleshooting.

Ordering Information
Ordering requires details like transmission type, valve type, application rate sensor, cable length, and liquid components. A calibration keyboard is necessary for data entry.

Parts Catalog Overview
This document is a comprehensive catalog for public works equipment, detailing components, assemblies, and accessories for application rate sensors, ground speed sensors, valve drivers, and liquid control valves.

Application Rate Sensors
Includes mounting brackets, housing and bearing assemblies, and testers for sensors with extension harnesses.

Ground Speed Sensors
Includes Radar II and III kits, Hall-Effect speed sensors, and electronic speedometer adapters.

Valve Drivers
Includes SMD, hydraulic, linear, and KZ valve drivers with connector pinouts.

Liquid Control Valves
Two-way and three-way valves available in various materials with flow rates and actuator details.

Accessories and Adapters
Includes extension cables, adapter harnesses, and connector kits for different configurations.

Key Specifications
Detailed part numbers and descriptions for easy identification and ordering.

Flex4 Pro System Overview
The Flex4 Pro system manages liquid and granular material applications, featuring a high-resolution display, boom section control, and camera connectivity.

Specifications
Features a 10.1" display, supports anti-ice operations, preset routes, and operator IDs.

System Components
Includes the Flex4 Pro console, remote rate control module, operator switch module, and optional output module.

Procedures
Allows switching between pre-wet and anti-ice applications, integrates boom section control, and supports manual control of hydraulic tools.

Hardware Requirements
Requires specific harnesses for cab, rate control, and output module connections.

Recommendations
Select appropriate sensors and ensure proper installation for effective operation.

Service Parts
Lists service parts with part numbers for ordering replacements or additional components.

Diagrams
System and wiring diagrams assist with installation and troubleshooting.

Connector Pinouts
Details pin configurations for hydraulic valve driver modules.

Hydraulic Servo Adjustments
Instructions for eliminating creep and adjusting max flow rate.

Service Parts for Hydraulic Servo
Includes actuator and hardware mounting kit part numbers.

ICS2000 Console Parts
Includes various components like front panel, spread width control pot, and mounting bracket.

Connector Kits
Includes various pin configurations and compatible components.

Contact Information
DICKEY-john, Auburn, IL, USA. Toll-Free: +1-800-637-3302, Phone: +1 217-438-3371, Website: www.dickey-john.com

Catalog excerpts

PUBLIC WORKS 2023 Parts Catalog

Open the catalog to page 1

CONTROL SYSTEMS CONTROL POINT® 1 System Features 2 Data Retrieval (Wireless Transfer) 3 Console and Accessories 4 Road Temperature Adapters 5 Sensor and Switches 6 System Wiring Diagram (Main Harness) 8 System Wiring Diagram (Switch Module Harness) 9 CP Combo Parts Order List 11 CP Combo Liquid Parts Order List HYDRAULIC VALVES DUAL FLOW AND PROPORTIONAL FLOW 13 Specifications and Part Numbers SINGLE FLOW (HYDRAULIC SERVO) 14 Specifications and Part Numbers FLOW METERS 15 Pre-Wet Flow Meters 16 Poly Sensor Service Parts and Raven Adapter TABLE OF CONTENTS SENSORS AUGER/CONVEYOR 17 Application...

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PUBLIC WORKS PARTS CATALOG SERVICE PARTS 35 Flex4™ System Wiring Diagram 40 Flex4 Pro™ 51 LT Spreader Control 52 ICS2000 56 Control Point®' 57 Joystick 59 PVC3000 61 Ground Speed Control 61 Accessories 62 Hydraulic Servo - Single Flow 63 ICS2000 Console Parts 64 Connectors & Kits

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Control Systems Control Point Control Point® is a closed-loop control system used for controlling granular and liquid material application rates, spinner speed, and spread width. The system is designed to work with a variety of actuators including drop-on actuators (servo valves), pulse-width modulated valves, electric pumps, and motorized ball valves. The latest Control Point® software release 7.0 offers users enhanced capabilities: • Pause function • Wireless communication between computer and truck fleet • Granular rate adjustment based on liquid rate application Software version 7.0 is compatible...

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Control Systems PUBLIC WORKS PARTS CATALOG Control Point® SALT Data Retrieval (Wireless Transfer) Wireless transmission of truck fleet data to a computer eliminates the direct connection of computer to Control Point®. Wireless download occurs when trucks are stationary and within 400' from the base station and the CP Tools software looping function is activated on the computer. Connects to Rear side of Console LBS/MILE GAL/TON 0% SPREAD WIDTH 100% 12:25:PM 8 MAR Display Console The following components are required for wireless compatibility: • ontrol Point® Software version 7.28 or higher and...

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Control Systems Control Point Console and Accessories Console A three-channel control system simultaneously controls the spreading of granular and liquid ice-control materials. Two channels control granular and liquid application rates and the third channel precisely controls spinner speed to maintain even material coverage over the desired spread width.

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Control Systems PUBLIC WORKS PARTS CATALOG Control Point® Road Temperature RoadWatch Adapter connects the RoadWatch sensor to the Flex4 Pro™ or Control Point®. Version 6.3 or newer software is required to display and record road and air temperature. Part Number 466494100S1 Description RoadWatch© Truck Adapter with EDAC connector RoadWatch Sensor OPTIONAL TANK LEVEL SENSOR PWM DRIVER 46421-0430S1 OR VALVE ACTUATOR 46421-0260 Surface Patrol Adapter Harness Adapter connects the Surface Patrol spreader interface to the Flex4 Pro™ or Control Point®. Version 6.3 or newer software is required to display...

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Control Systems Control Point® Sensors and Switches Gate Height Sensor Measures gate height setting in inches and automatically adjusts conveyor speed to compensate for gate height changes and maintain application rate. Software version 6.3 or higher is required to display and control the conveyer speed to the gate height. Part Number Pre-Wet/Anti-Ice Switch Automatically signals the Control Point® to change from pre-wet to anti-ice. Allows integration of two flow meters and two valve drivers. Part Number Down Pressure Sensor Hydraulic pressure sensors measure the amount of down pressure applied...

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Control Systems PUBLIC WORKS PARTS CATALOG Control Point® System Wiring Diagram Main Harness (46649-0485S1) Note: Alpha characters in front of pin numbers indicate pin numbers of console connector. 2 Speed Axle Fq1 (Speed) Square Wave 2 Fq2 (Speed) Sine Wave Ground Speed Input Boom Switch Input Connector 21895-0006 BOOM5 or Pre-wet Anti-Ice Switch Input Dig Signal E Freq Signal Freq Signal Tank Level Analog Signal SEE NOTE Dig Signal Granular LTGRN LTBLU WHT RD LTGN/BK WHT/WH LTGN/BK Liquid open Liquid closed APER 2 Gate Height LTBLU/BK DKBLU Pavement Temp Material Level Tank Level or Down Pressure...

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Control Systems Control Point® System Wiring Diagram Hopper Level Sensor 46421-0870S1 Gate Height Sensor 46649-2370S1 Main Harness (46649-0480S1) replaced by 46649-0485S1

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Control Systems PUBLIC WORKS PARTS CATALOG Control Point® System Wiring Diagram Switch Module Harness (46649-3300S1) S D A C K R B E T M P L N Y X Ch 2 +5V On/Off GND Channel 1 Spinner Wireless Switch Module Switch Module Dj# 46649-3200S1 Dj# 46649-3300S1 Keyboard Data +5V Keyboard Clock GND Keyboard Connectors Scl Pau NumPrt F11 F12 F9 F10 = F6 F7 F8 0 \ 9 F4 F5 ] 8 F2 F3 [ 7 6 P Back e 5 O I Spac 4 ' 3 U ; 2 Y 1 L T K R E J / . Q W G H , F D M N S A B See next page for harness Connects to Rear side of Console Refer to page 56 for Console parts, Switch Module parts, and Console Mounting Hardware...

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Control Systems Control Point CP Combo Parts Order List To order a Control Point® system, the following information is required to ensure the proper system is selected for the correct application. Any Control Point® systems ordered require a calibration keyboard for entry of calibration and programming data. One keyboard, p/n 466490850S1, can be shared among multiple trucks. PART NUMBER DESCRIPTION CPCOMBO Base Kit includes 1 each of parts included in highlighted box. CONSOLE MOUNTING HARDWARE (select 1) 466490381S1 Hardware Kit Console/Switch Module 466390910S1 Hardware Kit Switch Module Mount...

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PUBLIC WORKS PARTS CATALOG Control Systems Control Point CP Combo Parts Order ListSelecting System ComponentsCONTROL POINT® I SYSTEM PART NUMBER DESCRIPTION MISCELLANEOUS SENSORS 465700080S1 466492370S1 VALVES 467092004S1 467092008S1 467092100 467092101 467092110 467092111 46709xxxx Down Pressure Hydraulic Sensor Gate Height Sensor 4 GPM Valve 8 GPM Valve 17/10 Hydraulic Valve 17/10 Hydraulic Valve Load Sense 34/10 Hydraulic Valve 34/10 Hydraulic Valve Load Sense PVC3000 Hydraulic Valve CALL FOR QUOTE Valve & Actuator Assembly 3/8" 2 way SS Valve & Actuator Assembly 1/2" 2 way SS Valve & Actuator...

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PUBLIC WORKS 2023 Parts Catalog

PUBLIC WORKS 2023 Parts Catalog

Catalog excerpts

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