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Catalogue PROCESS

Catalogue PROCESS
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Catalogue PROCESS

Product catalog summary
Overview: ENVEA specializes in designing and manufacturing instrumentation for monitoring powders, dust, and gases across various industries. Their solutions aim to enhance manufacturing processes, reduce downtime, and optimize plant efficiency.
Industries Served: ENVEA provides solutions for a wide range of industries including minerals, metals, chemicals, food, wood, energy, incineration, power generation, and more. Their instruments are designed to withstand harsh environments and provide reliable monitoring.
Product Categories:
  • Powders: Includes flow measurement, flow/no-flow detection, level detection, moisture measurement, velocity, and particle size monitoring. Key products include PicoFlow, SolidFlow 2.0, SlideControl 2.0, MaxxFlow HTC, and DensFlow.
  • Dust: Focuses on filter failure detection, leak monitors, and certified dust monitors. ENVEA offers quantitative networked measurement systems like STACK 990.
  • Gas: Offers portable multigas analyzers and extractive/in-situ analyzers for comprehensive gas monitoring.
  • Leakage Detection: Provides cloud-based monitoring solutions to detect and manage leaks effectively.
Technological Innovations: ENVEA employs advanced technologies such as microwave and electromagnetic sensors for precise measurements. Their instruments are designed for easy installation, retrofitting, and provide real-time data for process optimization.
Key Features:
  • Real-time quality control and trending capabilities.
  • Compliance with environmental regulations while reducing operating costs.
  • Robust design for reliable performance in various industrial applications.
Support & Services: ENVEA supports its products with a global network of sales and service subsidiaries, ensuring comprehensive customer support and service availability worldwide.
Dust Monitoring Solutions: The document details several dust monitoring instruments, including the STACK 990 for multi-baghouse monitoring, the DM 170 for post-electro-filter applications, and the LEAK ALERT series for filter performance monitoring. These devices offer features like remote real-time observation, contactless measurement, and scalable outputs for calibration.
Gas Monitoring Solutions: ENVEA offers a range of gas analyzers, such as the Graphite 52M VOC Analyzer and the MIR 9000 series for multi-gas analysis. These instruments are designed for various applications, including combustion gas monitoring and mercury detection, with features like IoT integration and eco-friendly designs.
Advanced Technologies: The document highlights advanced technologies like Tunable Diode Laser (TDL) analyzers for selective gas measurements and the LAS 300 XD for harsh environments. These technologies provide robust, contactless, and highly accurate measurements.
Cloud-Based Monitoring: ENVEA's cloud-based solutions enable real-time data acquisition and analysis, allowing for predictive maintenance and proactive management of industrial processes. The integration of IoT-enabled sensors facilitates early detection of issues like filter leaks.
Compliance and Customization: ENVEA's products are designed to meet regulatory compliance and can be customized to fit specific industrial needs. The document emphasizes the importance of air quality monitoring for environmental protection and operational efficiency.
Main Sections:
  • Emissions Monitoring Solutions (CEMS): ENVEA provides Continuous Emissions Monitoring Solutions (CEMS) for various industries, including power plants, cement plants, and the glass industry. Their offerings include sampling systems, extractive analyzers, and in-situ analyzers, focusing on mercury monitoring and particulate monitoring.
  • Air Pollution Control Systems: The catalogue details systems for controlling air pollution, including leak detectors and sampling and conditioning equipment. It emphasizes the importance of regular calibration and maintenance for reliable process control.
  • Flow and Particulate Monitoring: ENVEA offers a range of flow meters and particulate monitors, such as ElectroDynamic™, ProScatter™, and DynamicOpacity™ technologies, to ensure accurate monitoring of emissions and process parameters.
  • Support and Services: ENVEA provides global technical support, training programs, and commissioning services to ensure efficient operation and maintenance of their systems. Customized training is available to meet specific company needs.
  • Technical Specifications: The document includes detailed technical specifications for various monitoring equipment, including flow measurement devices like PicoFlow and Solidflow, and level detection systems like ProGap 2.0.
  • Global Presence: ENVEA has a strong global presence with subsidiaries and a distribution network in over 100 countries, ensuring a close partnership with clients to improve industrial processes and reduce environmental impact.
Key Data and Tables: The document contains tables summarizing the specifications of various monitoring devices, including their measurement ranges, pressure and temperature limits, and output accuracy. It also lists the monitoring capabilities for different gases and particulates, such as HCl, HF, NOx, SO2, and CO2.
Conclusion: ENVEA's catalogue showcases their comprehensive range of monitoring solutions designed to meet regulatory compliance and optimize industrial processes. Their commitment to innovation and customer support positions them as a leader in environmental monitoring solutions.
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Catalog excerpts

Catalogue PROCESS-1

PROCESS Monitoring for Powder, Dust & Gas What we do Industries POWDERS Flow Measurement Flow/NoFlow Detection Level Detection Moisture Velocity Particle Size DUST Filter Failure Detection Leak Monitors Dust Monitors Certified Monitors GAS Portable Multigas Analyzers Extractive / In-Situ Analyzers LEAKAGE DETECTION Cloud-Based Monitoring Support & Services Recap Table

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Catalogue PROCESS-2

WHAT WE DO ENVEA has over 70 years experience in designing and manufacturing a wide range of instrumentation to support industries in better understanding and controlling their processes. We employ innovative technologies and solutions for the monitoring of powders, dust and gases, helping not only to enhance the manufacturing process but also to reduce lost production time, reduce maintenance and reduce other associated costs. Our instruments provide a window into the manufacturing process, providing data to optimize plant efficiency and product quality. The ENVEA Process instruments are supported...

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Catalogue PROCESS-3

OUR EXPERIENCE IS BASED ON THOUSANDS OF INSTALLATIONS WORLDWIDE, HELPING TO IMPROVE YOUR PROCESSES

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Catalogue PROCESS-4

INDUSTRIES Our extensive experience in process applications in a wide range of industrial markets has provided us with an unrivaled knowledge and understanding of differing applications and the potential cost reductions and process enhancements that our instruments and services can bring. Working closely with many of the world’s leading manufacturers has given us an in-depth understanding of their needs which has always been an important driver in the development of our instrumentation. Often installed in harsh working environments, our sensors have been designed to provide rugged, reliable monitoring...

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Catalogue PROCESS-5

FOOD Coffee Milk powder WOOD Insulations Pulp & paper Timber products WHATEVER INDUSTRY, WE WORK IN Our installations are driven by: • Providing our users with increased automation for energy and raw material efficiency • Increasing the potential for on-line real time quality control and trending • Providing real time sensor feed-back information for more flexible and highly effective production • Meeting new regulatory demands and developments for environmental protection whilst driving operating costs do

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Catalogue PROCESS-6

The examples below show some typical solutions, by industry INCINERATION Turbine Dust filtration Point level detection in charging chute Predictive bag filter row monitoring Mass flow measurement of absorbent Coke, lime Activated carbon Acids abatement (HCl, NOx, SO2, (CO, O2, H2O)) Mercury & heavy metals abatement Flow/NoFlow detection at cyclone outlet Ash level detection at filter outlets Flow detection at ash transportation system Particulate leakage detection Continuous level measurement in storage silos Odors & process gas leakage detection (VOCs, NOx, SO2, H2S, NH3, Hg) Single baghouse...

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Catalogue PROCESS-7

POWER GENERATION Boiler Cooling system Flow rate measurement for pulverized fuel Stack compliance measurement: NOx, SO2, CO, CO2, O2, NH3, HCl, HF, H2O, Hg, TOC, Filter efficiency monitoring Ash level detection at filter outlets Predictive bag filter row monitoring PCDD/F, dust and flue gas velocity 7 Process leakage detection: CO, CO2, VOCs, SO2, TRS, particulates

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Catalogue PROCESS-8

FOOD AND PHARMA (SPRAY DRYING) Mass flow measurement out of spray dryer Compliance dust measurement trending Continuous moisture measurement in fluidized-bed dryer Process leakage detection: Mass flow measurement for inline blending Flow/NoFlow detection in return powder lines Primary filter performance monitoring Additional monitoring: odor detection, gas purity control

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Catalogue PROCESS-9

CARBON BLACK 5 Transport filter Main unit baghouse Dryer stack Flow/NoFlow detection at filter outlets Flow measurement after pelletizer Final stack emissions compliance monitoring: CO, CO2, SO2, NOx, H2O, O2, CH4,VOC, dust and flue gas velocity Continuous moisture measurement after dryer Wet FGD stack dust emissions measurements Mass flow measurement of carbon black to silos Predictive monitoring of bag row failure Process leakage detection: CO, CO2, NH3, SO2, VOC, particulates

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Catalogue PROCESS-11

Cement mill Cyclone pre-heater Coal mill Continuous mass flow measurement of mill reject Filter performance monitoring Flow trending in air slides Silo baghouse performance monitoring Flow/NoFlow detection on cyclones Continuous level measurement in storage silos Process gas monitoring: NOx, CO, O2, SO2, Hg, H2O, flue gas velocity Mass flow and velocity measurement of coal into kiln Stack emissions compliance: HCl, SO2, CO, CO2, NOx, H2O, O2, VOC, PCDD/F, Hg, flue gas velocity and dust Continuous moisture measurement of secondary fuel 14 Baghouse chamber performance monitoring Process leakage...

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Catalogue PROCESS-12

Blast furnace Flow/NoFlow detection in single coal lance Continuous moisture measurement of coal Continuous flow measurement of sinter dust Level detection in storage silos Silo baghouse performance monitoring Mass flow measurement of pulverized coal into blastfurnace Individual chamber baghouse performance Electro-filter efficiency monitoring Stack emissions compliance monitoring: CO, SO2, NOx, H2O, NH3, CO2, O2, CH4, VOC, dust, temperature and flue gas velocity Process leakage detection: VOC, CO, CO2, HF, HCl, NH3, SO2, particulates

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Catalogue PROCESS-13

Flow measurement after intake and cleaning Silo baghouse performance monitoring Flow/NoFlow detection of flow into roller mills Baghouse chamber performance monitoring Continuous moisture measurement after conditioning Compliance dust emission measurement Particle size monitoring Continuous level measurement in storage silos Process leakage detection: CO2, NH3, SO2, CH4, particulates

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Catalogue PROCESS-14

FLOW MEASUREMENT AT LOW AIR/SOLID RATIOS ENVEA manufacture an unrivalled range of monitors for powder, granulates and dust to meet the continued demands of industrial processes. Our instruments help you to better understand and control your process to increase efficiency and product quality. With almost 25 years of experience, ENVEA has achieved extensive knowledge in use of sensors for the measurement of flow, level, moisture, concentration, velocity and particle size. We employ the latest ground-breaking microwave and electromagnetic technologies. MICROWAVE FLOW MEASUREMENT Electrodynamic flow...

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All ENVEA catalogs and technical brochures

  1. SpeedFlow 2.0

    4  Pages

  2. MaxxFlow HTC

    4  Pages

  3. SolidFlow 2.0

    4  Pages

  4. M-SENS WR2

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.