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MAIN CATALOG 2023

Product catalog summary

Important Information
Adapters are internally wired differently based on their purpose, with configuration diagrams provided at the end of the catalog. Only the latest customer drawings are valid, and specifications are subject to change.

Ordering Information
Orders can be placed via email, fax, or through the website by adding items to the wishlist and submitting a request form.

Product Overview

1P/24V Charging Connectors for Tail-Lifts: Used for vehicle starting or battery charging, suitable for up to 300A. Includes RED (supply) and BLACK (ground) connectors.
1-2P/6-24V Hand Lamp Connectors - ISO 4165: Used for connecting lamps and electric devices like portable refrigerators. Rated for 16A with IP 20 protection.

Technical Specifications

1P/24V Sockets and Plugs: Made of break-proof metal, silver-colored, with a rated current of 300A. Cable diameter supported is 11-14mm.
1-2P/6-24V Sockets: Made of break-proof metal or reinforced composite, available in various colors, with a rated current of 16A.

Additional Components
Includes coils and additional parts for sockets, with specifications on material and dimensions provided.

Hand Lamp Connectors (ISO 4165):

Rated Current: 16A
Protection: IP 20
Material: Reinforced composite, black color
Contact Termination: Plug-in contact with flat terminal
Special Feature: Water protected with IP 67, IP 69K

Charging Connectors (DIN 14690):

Rated Current: 30A
Material: Break-proof metal or reinforced composite
Features: Captive screw cap, copper alloy current-carrying parts
Applications: Battery charging, trailer connectors

STANAG 4074 Connectors:

Rated Current: 500A permanent, 1000A intermittent
Wire Size: 70mm² (2/0 AWG)
Purpose: Standardization for NATO military vehicle connectors
Types: Type 1 and Type 2, with an adapter available

Specifications:
The document details various types of 2P/24V charging connectors and cables, including their part numbers, rated current, protection standards, housing materials, and colors. The connectors are compliant with VG 96917 standards, and the cables with VG 96927-12 standards. The rated current for these connectors ranges from 135A to 300A, with protection levels of IP X4, IP X7, and IP 54. The housing is made of break-proof metal, and the contact surface is silver (Ag).

Procedures:
The document outlines the assembly of cables with plugs and couplers, specifying the use of screw rings and caps according to VG 96917 standards. It also describes the use of twin cables with specific cross-sectional areas and lengths.

Standards:
The connectors and cables adhere to VG 96917 and VG 96927-12 standards, ensuring compatibility and safety in their applications. The document also references NATO stock numbers for certain parts.

Recommendations:
The document suggests using reinforced composite materials for housing and provides guidelines for cable lengths and diameters. It also recommends specific packaging types, such as PE bags, for protection.

Key Data from Tables:
- Rated current: 135A to 300A
- Protection: IP X4, IP X7, IP 54
- Housing material: Break-proof metal
- Contact surface: Silver (Ag)
- Cable color: Black or black/red
- Temperature resistance: -40°C to 80°C

Critical Information:
The document emphasizes the importance of adhering to specified standards for safety and compatibility. It highlights the use of durable materials and protective features to ensure the longevity and reliability of the connectors and cables.

Overview: The document provides detailed specifications and applications for various plug-in connectors, sockets, and plugs used in automotive and trailer systems. It covers different standards such as DIN 9680, DIN 72575, and SAE J1239, highlighting their features, materials, and applications.

Specifications:

Plug-in Contacts: Various types of plug-in contacts are described, including flat terminals and push-on caps. Materials used include reinforced composite and rubber, with colors predominantly black.
Temperature Resistance: Not specified for most connectors.
Cable Outlets: Different cable diameters are supported, with cap nuts and grommets used for securing cables.
Protection Ratings: IP X4 and IP 54 for certain connectors, indicating resistance to water and dust.
Housing Material: Typically reinforced composite or break-proof metal, with a black or silver color.
Contact Surface: Nickel (Ni) or silver (Ag) for enhanced conductivity and durability.

Applications:

3-pin 6-24V Connectors: Used for special applications in vehicles, facilitating the transmission of additional functions between tractors and trailers.
3-pin 24V Charging Connectors: Primarily used for tail lifts and other supplementary equipment, supporting up to 25A current.
4-pin 6-24V Connectors (DIN 72575): Employed for transmitting special functions in vehicles, offering a complete solution with parking sockets and coils.
4-pin 12V Connectors (SAE J1239): Common in North America for trailer connections, ensuring compliance with US regulations for trailers under 4,540 kg.

Key Features:

Complete solutions include parking sockets and coils for easy assembly.
Different cable outlets and protection features for various environmental conditions.
Color coding for SAE J1239 connectors ensures correct signal transmission.

Overview: This document provides detailed specifications and features of various connectors and sockets, primarily focusing on the JAEGER Expert series and ERICH JAEGER products. It includes information on materials, temperature resistance, and special features such as water protection.

Specifications:

Connectors and Sockets: The document details 4P/12V and 7+4P/12V connectors and sockets, compliant with SAE J1239 and SAE J2863 standards, offering superior water protection and temperature resistance from -40°C to 85°C.
Materials: The housing and cover materials are made of reinforced composite, with contact surfaces coated in nickel (Ni) or double-plated with Sn/Ni for enhanced durability.
Contact Termination: Options include crimp contact and plug-in contact, with flat terminal features for easy connectivity.

Special Features:

Water drainage capabilities for horizontal, vertical, and universal mounting options.
Branding by ERICH JAEGER, ensuring quality and reliability.

Additional Parts: The document lists additional parts for JAEGER Expert sockets, including contact inserts and mounting accessories, with packaging options like bulk packaging and PE bags.

5-Pin Connector System: Developed for transmitting analog camera signals in vehicles, this system is based on the 3-pin system according to DIN 9680 and is watertight according to IP X4.

Applications: The connectors are used in various vehicle classes for signal transmission between towing vehicles and trailers.

Packaging and Delivery: Products are available in bulk packaging or PE bags, with included components such as screws, mounting brackets, and installation instructions.

Overview: This document provides detailed specifications and standards for various types of connectors and sockets, primarily focusing on ISO 1724 (Type N) and ISO 3732 (Type S) standards. It includes information on cables, coils, sockets, plugs, and adapters, with a particular emphasis on watertight systems and contact arrangements.

Specifications:

Cables and Coils: Adhere to ISO 1724 (Type N) standards.
Sockets: Available in ball and flat designs with crimp, screw, and flat terminals, conforming to ISO 3732 (Type S).
Seals: Designed for watertight applications, ensuring 100% water barrier and IPX7/IPX9K protection.
Plugs and Adapters: Compatible with both ISO 1724 and ISO 3732 standards, offering flexibility in application.

Features of Watertight Systems:

100% water barrier from plug to cable harness side.
Protection levels include IPX7 (waterproof up to 0.5m) and IPX9K (steam jet resistant).
Easy socket exchange without soldering, compatible with existing mounting plates.

Contact Arrangements:

Normal Connectors (ISO 1724): Detailed contact allocation for various functions such as direction indicators, fog lights, and brake lights.
Supplementary Connectors (ISO 3732): Includes reserved contacts for future applications and specific power supply arrangements.

Materials and Design:

Housing Material: Reinforced composite and break-proof metal options available.
Contact Surface: Options include standard CuZn and nickel (Ni) finishes.
Design Variants: Flat and ball designs with customizable branding options.

Additional Information:

Temperature resistance and cable diameter specifications are provided for various seals and connectors.
Packaging options include PE bags and cardboard boxes, with specific part numbers for easy identification.

Overview: This document provides detailed specifications and descriptions of various electrical adapters and connectors used in vehicle-to-trailer connections. It includes information on housing materials, contact surfaces, packaging types, and specific part numbers for each product.

Specifications:

Housing Material: Most products use reinforced composite materials, with some using break-proof metal or aluminum alloy.
Housing Color: Predominantly black, with some products in silver.
Contact Surface: Options include nickel (Ni) and standard copper-zinc (CuZn).
Packaging: Products are available in PE bags, cardboard boxes, or without packaging.

Product Types:

Short Adapters: Connect vehicles with 13P/12V or 7P/12V systems to trailers with different configurations, such as 7P/12V or 13P/12V.
Multi Adapters: Allow connections from 13P/12V vehicles to trailers with 7P/12V or 7+6P/12V systems.
Adapter Cables: Feature various plug and coupler combinations, adhering to ISO standards like ISO 11446 and ISO 1724.
Voltage Converters: Convert 24V to 12V or vice versa, facilitating connections between different voltage systems.

Standards and Compliance:

Products comply with ISO standards such as ISO 1724, ISO 11446, ISO 1185, and ISO 3731, ensuring compatibility and safety in commercial vehicle applications.
Some products include additional features like ABS compliance and specific branding options.

Key Features:

Adapters and cables are designed for durability and reliability, with temperature resistance ranging from -40°C to 100°C.
Working lengths and extension capabilities vary, with some coils extending up to 4.6 meters.
Wire cross-sectional areas and core insulation colors are specified for each contact function, ensuring proper electrical performance.

Overview: This document provides detailed specifications and features of various 7P/24V connectors, sockets, seals, and coils compliant with ISO 1185 (Type N) and ISO 3731 (Type S) standards. It includes information on materials, dimensions, and compatibility for different parts.

Specifications:

Connectors and Sockets: Optimized for TE Connectivity 7-way Fastin-Faston circular receptacle housing. Available in reinforced composite and break-proof metal materials with IP44 protection. Housing colors include black and silver.
Seals: Various seals are available for different cable diameters, with options for single, double, and triple outlets. Compatible with most 7P/24V sockets except specified part numbers.
Coils: Coils are available in different temperature resistances and working lengths, with materials including PUR and TPE. Outer coil diameters range from 35mm to 50mm.

Procedures and Standards:

All components adhere to ISO 1185 (Type N) and ISO 3731 (Type S) standards, ensuring compatibility and safety in electrical applications.
Additional standards such as SAE J560 and ISO 11446 are mentioned for specific parts.

Recommendations:

Choose the appropriate seal and connector based on cable diameter and application requirements.
Consider temperature resistance and material properties when selecting coils for specific environments.

Key Data from Tables:

Part numbers are provided for easy reference and ordering.
Detailed dimensions and material specifications are listed for each component, ensuring precise selection for specific needs.

Overview: This document provides detailed specifications and features of various types of 7P/24V sockets compliant with ISO 3731 (Type S) standards. It includes information on protection ratings, materials, packaging, and additional parts for different socket configurations.

Specifications:

Protection Ratings: The sockets have varying protection levels, including IP X9K, IP X7, IP 54, and IP 44, indicating their resistance to water and dust.
Materials: The housing materials include reinforced composite and break-proof metal, with colors such as black, white, and silver-colored.
Contact Termination: Options include crimp contacts, screw contacts, and plug-in contacts, with contact surfaces made of nickel (Ni) or standard (CuZn).
Design Features: Some sockets feature reinforcement bushings and housing extensions.

Packaging and Delivery:

Sockets are available in PE bags or without packaging, with included components like seals and contact inserts.

Additional Parts:

Sealing plugs and additional parts are available for sockets with specific housing and cover materials.

Applications:

The sockets are suitable for various cable diameters and are optimized for specific connector housings.

Overview: The document provides detailed specifications and features of various adapter cables and connectors, primarily focusing on 7P/24V and 15P/24V configurations compliant with ISO standards. It includes information on materials, dimensions, temperature resistance, and special features.

Specifications: The document lists multiple products with specific part numbers, detailing their housing materials (reinforced composite or break-proof metal), housing colors (black, white, silver), cable lengths, and temperature resistance ranges. The connectors comply with ISO 1185, ISO 3731, and ISO 12098 standards.

Product Features: Key features include molded cable outlets, waterproof grouted connection areas, and special versions like the "Euro 6" variant. The document also highlights the use of corrugated tubes and break-proof metal for enhanced durability.

Contact Allocation: Various diagrams (Schema 3 to Schema 14) are referenced for contact allocation, ensuring proper electrical connections according to the specified standards.

Packaging: Products are available in PE bags or without packaging, depending on the part number.

SAE J560 Connectors: The document introduces a new solution for the North American market, emphasizing increased reliability, easier maintenance, and lower system costs. Features include individual wire-seals for water-tightness, modular design for easy repair, and reduced weight for lower operating costs.

Reliability and Maintenance: The connectors feature active seals for water-tightness, plated contacts to prevent corrosion, and modular designs for easy maintenance. The document also mentions the use of stainless steel mounting bolt bushings for higher tightening torque.

Cost Efficiency: The new connector system eliminates the need for expensive preattached cables and over-mold tooling, offering flexibility in harness supplier selection and commonized production processes.

Overview: The document provides technical specifications and features of JAEGER Expert and Classic Sockets, Plugs, Cables, and Coils compliant with SAE J560 standards. These components are designed for 7P/12V systems, offering high water protection and robust construction.

Specifications:

Waterproofing: The sockets are 100% waterproof with IPX9K, IPX7, and IP54 ratings, ensuring protection against high-pressure water jets and submersion.
Temperature Resistance: All components are resistant to temperatures ranging from -40°C to 85°C.
Materials: The housing is made from reinforced composite or zinc, with nickel-plated or standard CuZn contact surfaces.
Design Features: Includes primary and secondary locking mechanisms, fold cover cable outlets, and options for 180° and 90° cable outlets.

Components:

Sockets: Available in both Expert and Classic versions, with features like injected contacts for watertightness and terminal position assurance (TPA).
Plugs: Designed for both primary and auxiliary applications, with options for crimp or screw contact terminations.
Cables: Offered in various lengths and packaging options, with green color coding and reinforced composite housing.
Coils: Feature molded cable outlets with bending protection, available in different working and extension lengths.

Key Features:

WeatherLock™ Technology: Ensures complete waterproofing for both primary and auxiliary sockets.
Corrugated Tube Compatibility: Supports NW17 corrugated tube connections for flexible installation.
Assembly Options: Components are available as fully assembled or as assembly kits.

Applications: These components are suitable for use in automotive and industrial applications where reliable electrical connections are required under harsh environmental conditions.

Overview
This document provides technical specifications and features of various JAEGER sockets and connectors, specifically designed for automotive applications. The focus is on water-resistant and easy-to-install solutions compliant with ISO 7638-2 standards.

Specifications and Features

Water Resistance: The sockets are designed to be watertight, with protection ratings of IPX9K and IPX7, ensuring durability in harsh environments.
Design and Materials: The housings are made from reinforced composite materials, providing robustness and longevity. The sockets feature integrated metal bushings and optimized covers for better handling and splash protection.
Installation and Assembly: The sockets include features like bayonet closures for secure assembly, color coding for easy installation, and reduced size for fitting in small spaces. They also support automatic crimping processes with contacts on reels.
Connectivity Options: Various cable outlet configurations are available, including 90° and 180° options, with integrated seals to prevent water ingress.

Product Variants

JAEGER Expert Sockets: These are 100% waterproof and come with additional features like reinforcement bushings and specific packaging options.
JAEGER Basic Sockets: Available in 5P and 7P configurations, these sockets offer color coding for easy installation and are packaged in PE bags.
JAEGER Classic Sockets: These include parking sockets and plugs, with features like bayonet couplings and crimp contact terminations.
Coils: The document also details 7P/12V coils, highlighting their working lengths, extension capabilities, and temperature resistance.

Conclusion
The document outlines a comprehensive range of sockets and connectors designed for automotive use, emphasizing water resistance, ease of installation, and compliance with international standards.

Specifications:
The document outlines the specifications for various connectors and sockets used in commercial vehicles with ABS/EBS systems. Key specifications include:

Working length: 3.00 m
Max working length: 4.00 m
Max extension length: 4.50 m
Outer coil diameter: 50.00 mm
Cable material: PUR
Wire cross-sectional area: 5x 1.5mm² + 2x 4.0mm²
Cable color: Black

Connectors and Sockets:
The document details various types of connectors and sockets, including JAEGER Expert, Basic, and Classic models, all compliant with ISO 7638-1 standards. These connectors are designed for 7-pin 24V ABS/EBS/ADR systems and feature:

Automatic ejection of plugs in case of faulty wiring
Different codings to distinguish between 24V and 12V systems
Available for normal and ADR applications

Features:
The connectors and sockets are designed to meet high requirements and include features such as:

High-performance cage-contacts with crimp terminals
Prevention of faulty wiring with ejector pins
Easy and efficient assembly
Various wire exits (cable, corrugated tube)
Crimp contacts for OE purposes and screw contacts for spare parts

JAEGER Expert Sockets:
These sockets are 100% waterproof (IPX9K) and include:

Integrated molding for contact sealing
Optimized cover for better handling and splash water protection
Reinforced composite housing

JAEGER Basic Sockets:
These sockets are watertight (IPX7) and feature:

Integrated contact insert for easy assembly
Nickel-plated turned contact with sealing ring
Optimized cover for better handling and splash water protection

JAEGER Classic Sockets:
These sockets are designed for ABS, EBS, ADR applications and offer:

Protection rating of IP 54
Reinforced composite housing

Contact Allocation:
The document provides detailed contact allocation for connectors according to ISO 7638-1 and ISO 7638-2, including:

Plus and minus connections for electrovalve and electronics
Warning device and CAN-H/CAN-L connections

Specifications:
The document outlines various components and specifications for 7P/24V connectors used in commercial vehicles, particularly for tail lifts and loading lift systems. The connectors comply with ISO 7638-1, ISO 7638-2, and ISO 25981 standards, ensuring compatibility with ABS, EBS, and ADR systems. The connectors are designed to detect 12V and 24V supply voltages and limit the current to 50A.

Materials and Colors:
The housing and cover materials are made of reinforced composite, with a black color for both the housing and cable. The cover insert is available in red or blue, depending on the part number.

Contact Termination:
Contacts are available in crimp and screw types, with color coding for easy installation. The contact insert color is black.

Cable Specifications:
Cables have a cross-sectional area of 5x 1.5mm² + 2x 4.0mm², with a diameter range of 9.00mm to 16.00mm. The cable color is black, and the material is typically PUR or TPC.

Protection and Packaging:
The connectors offer IP 54 protection and are packaged in PE bags or without packaging. Special features include reinforcement bushings and red bending protection.

Temperature and Length Specifications:
The coils have a temperature resistance ranging from -40°C to 125°C, with working lengths varying from 3.00m to 6.00m and maximum extension lengths up to 7.00m.

Contact Arrangement:
The document provides detailed contact arrangements for connectors according to ISO 7638-1, ISO 7638-2, and ISO 25981, specifying functions, cross-sectional areas, and core insulation colors for each contact.

Overview: The document provides detailed specifications and features of various connectors and sockets according to ISO 25981 and NEN 6120 standards. It includes information on contact allocation, protection ratings, materials, and special features for different types of connectors used in trailers and vehicles.

Specifications:

7P/24V Connectors (ISO 25981): These connectors are designed for liftgates and include features such as reinforcement bushings, IP X7 and IP 54 protection, and nickel contact surfaces. The housing and cover are made of reinforced composite material.
JAEGER Basic Blue Video Connectors: These connectors are used for video transmission in commercial vehicles, providing a new interface for semi-trailers and drawbar combinations. They are based on ISO 7638-2 and are suitable for harsh environments.
7+6P/12V Connectors (NEN 6120): Compatible with ISO 1724 and ISO 11446 standards, these connectors are used for both 7-pin and 13-pin operations. They feature a black plastic housing and include a micro switch for various functions.

Procedures and Recommendations:

Ensure proper contact allocation and wiring according to the specified standards to maintain functionality and safety.
Use appropriate end sleeves for wire connections, especially when dealing with different cross-sectional areas as per ISO 11446 and NEN 6120.

Key Features and Best Practices:

Reinforced composite materials are used for durability and protection against environmental conditions.
Crimp contact pins and sleeves are included for secure connections.
Special features like reinforcement bushings and bending protection grommets enhance the reliability of the connectors.

Application Examples:

Video transmission systems for commercial vehicles to enhance safety by providing drivers with a clear view of their surroundings.
Use of connectors in semi-trailers and drawbar combinations for improved interface and functionality.

Contact Specifications:

Contact 58c: Connects from the light switch via a fuse to the rear light using a 1.5 mm² wire.
Contact S54: Connects from the light switch via a fuse to the blackout brake light using a 1.5 mm² wire.
Contact S58b: Connects from the light switch via a fuse to the guidance cross lighting using a 1.5 mm² wire.
Contact R54: Connects from the indicator switch to the right-hand direction indicator light using a 1.5 mm² wire.
Contact 30: Connects from the ignition switch via a fuse and switch to the socket using a 1.5 mm² wire.
Common Return: Uses a 1.5 mm² wire.
Contact 15: Connects from the ignition switch via a fuse and switch to the brake valve using a 1.5 mm² wire.
Brake Light Switch: Connects to brake lights using a 1.5 mm² wire.

Connector Specifications:

12-pin connectors are specified according to VG 96 923 standards.
Protection level: IP X7, IP 67.
Housing material: Break-proof metal, available in bronze green (RAL 6031-F9) or black.
Contact surface: Silver (Ag).
Contact termination: Solder contact.

Socket and Plug Details:

12P/24V sockets and plugs are available with pin or socket contacts.
Included in delivery: Contact pins or sockets, cover cap, end cap, and mounting set M6.
NATO stock numbers are provided for each variant.
Part numbers are specified for different configurations.

Additional Parts:

Seals and cover caps are available for sockets, with specific NATO stock numbers and part numbers.
Mounting sets are suitable for 12P/24V sockets and parking sockets.

Cable Specifications:

12P/24V cables are available with different plug configurations and lengths ranging from 1.80m to 4.30m.
Protection level: IP X7, IP 67.
Housing and cover materials are break-proof metal, with a rubberized design.
Cable color: Black.

Specifications:
The document details various 12P/24V and 13P/12V connectors and cables, including their housing material, color, design, and protection ratings. The housing is made of break-proof metal, colored black, and rubberized. The contact surface is silver (Ag), and the cable color is black. Protection ratings include IP X7 and IP 67, indicating water resistance.

Product Variants:
Multiple part numbers are listed for different cable lengths ranging from 1.20m to 4.30m. The document also includes NATO stock numbers for specific parts.

Features of Watertight Systems:
The watertight system offers a 100% water barrier from plug to cable harness side, with protection ratings of IPX7 and IPX9K. It includes a contact insert with secondary contact safety and allows for easy socket exchange without soldering. The design is compatible with existing mounting plates.

Features of Conventional Systems:
These systems meet ISO 4091 standards, featuring high-performance cage-contacts, bayonet locks, and various terminal options. They support a maximum current of 20A with 2.5 mm² cores and are waterproof to IP54K standards.

Application and Contact Allocation:
The document outlines the application of trailer connectors according to ISO 11446, detailing contact arrangements and functions for 13-pin sockets and plugs. It specifies the cross-sectional area and color of core insulation for each contact.

JAEGER Expert Sockets:
The JAEGER Expert sockets are 100% waterproof, with protection ratings of IPX9K, IPX7, and IP54. They feature a flat design, reinforced composite housing, and crimp contact termination. The seal can be positioned in 60° increments.

Additional Parts:
Accessories for JAEGER Expert sockets include seals for multi-core cables and various mounting parts.

Overview: This document provides detailed specifications and features of various 13P/12V sockets and plugs compliant with ISO 11446 standards. It includes information on protection ratings, materials, packaging, and special features for different models.

Specifications:

Protection Ratings: Most products have an IP 54 rating, with some models offering higher protection such as IP X9K and IP X7.
Materials: The housing and cover materials are primarily made of reinforced composite, with a consistent black color across models.
Contact Termination: Options include crimp contact, screw contact, and plug-in contact, depending on the model.
Contact Surface: Nickel (Ni) and standard (CuZn) are common contact surfaces, with some models using bronze (CuSnZn).

Special Features:

Some sockets include water drainage and built-in sockets for enhanced functionality.
Economy versions are available, offering cost-effective solutions with basic features.
Micro switches are included in certain models for additional control options.

Packaging and Delivery:

Products are available in various packaging options, including PE bags and cardboard boxes.
Included items often consist of seals, contacts, and receptacles, with specific models offering additional components like insulation rings.

Applications: These connectors are suitable for use in automotive and industrial applications where reliable electrical connections are required.

Overview: This document provides detailed specifications and features of various connectors, adapters, and related components compliant with ISO standards, specifically focusing on 13P/12V and 13P/24V systems. The document outlines the materials, features, and packaging options for each product type.

Connectors: The 13P/12V connectors are available in economy versions with either 13 or 8 contacts. They are made from reinforced composite material, have a nickel contact surface, and are protected to IP 54 standards. The connectors are available with different packaging options and cable outlets suitable for various cable diameters.

Couplers: The 13P/12V couplers feature a holding strap and are made from reinforced composite material. They also have a nickel contact surface and are designed for 13-pin cables.

Coils: The 13P/12V coils have a working length of 3 meters and a maximum extension length of 4.5 meters. They are made from reinforced composite material and are protected to IP 54 standards.

Adapters: Various adapters are available, including short adapters and mini short adapters for converting between different plug types (e.g., 13P/12V to 7P/12V). These adapters are made from reinforced composite material and have nickel contact surfaces. Some versions are branded by ERICH JAEGER, while others are neutral.

Voltage Converters: The document describes adapters that convert 24V to 12V, connecting different vehicle and trailer plug types. These are designed to prevent confusion between 12V and 24V systems.

13P/24V Connectors: These connectors are similar to the 13P/12V system but are specifically designed for 24V vehicles. They feature high-performance cage contacts, bayonet locks, and are designed for easy assembly. The system meets ISO 4091 standards and can handle a maximum current of 20A with 2.5 mm² cores.

Contact Allocation: The document provides a detailed contact allocation for connectors similar to ISO 11446, specifying the function and cross-sectional area for each contact.

Sockets and Seals: The document includes information on sockets with screw terminals and seals for sockets, specifying materials, colors, and packaging options.

Specifications:
The document outlines various types of connectors and seals used in automotive applications, specifically focusing on ISO standards such as ISO 11446, ISO 1724, and ISO 12098. It includes details on 13-pin and 15-pin connectors, their applications, and specifications like protection ratings (IP 54), housing materials (reinforced composite), and cable diameters.

Seals:
Different types of seals are described, including multiple wire seals and single wire seals, with materials like EPDM and CR. The document specifies the number of seal outlets and their arrangement, as well as the applicable cable diameters.

Connectors:
The 13-pin connectors are predecessors to the 15-pin systems, used for ADR vehicles, and meet ISO 4091 standards. They feature high-performance cage-contacts with crimp terminals and are designed for easy assembly. The maximum current capacity is 20A with 2.5 mm² cores.

Parking Sockets and Plugs:
Details on parking sockets and plugs include housing and cover materials, colors, and special features like reinforcement bushings. The document also specifies packaging types and included components like crimp contact pins.

Coils:
Coils are described with specifications such as working length, maximum extension length, and wire cross-sectional area. They are made from materials like PUR and are designed for temperature resistance from -40°C to 100°C.

Adapters:
Adapters are available for different configurations, including short adapters and adapter cables, with specifications on housing materials and cable lengths.

15-pin Connectors:
The 15-pin connectors are the current standard for 24V systems, offering advantages like contact security and water resistance. They are used by leading commercial vehicle manufacturers and are available for both normal and ADR applications.

Overview: The document provides technical specifications and features of 15-pin 24V connectors, specifically designed for use in modern trailer systems according to ISO 12098 standards. These connectors are widely used by leading truck manufacturers due to their technical advantages such as contact safety and watertightness.

Specifications:

Maximum current capacity is 20A with 2.5 mm² cores.
Available with crimp contacts for original equipment (OE) applications and screw contacts for spare parts.
Different wire outlets are available, including cable and corrugated tube options.

Features:

High-performance cage-contacts with crimp terminals.
Easy and efficient assembly process.
System meets ISO 4091 requirements for modern trailer connectors.
Color-coded contact allocation for easy installation.

Contact Allocation: The document includes a detailed contact allocation chart for the 15-pin connectors, specifying the function, cross-sectional area, and core insulation color for each pin.

Product Variants:

JAEGER Expert Sockets: 100% waterproof with IPX9K protection, featuring a robust glass fiber reinforced housing and optimized cover for splash water protection.
JAEGER Basic Sockets: IPX7 protection, designed for easy installation with color coding and available in various cable outlet configurations.
JAEGER Classic Sockets: IP54 protection, featuring color coding for easy installation and available with crimp or screw contact terminations.

Additional Features:

Socket housing with integrated contact insert for easy assembly.
Turned contact pin with sealing ring to prevent water penetration.
Bayonet closure for reliable assembly.
End cap can be rotated 360° for flexible installation.

Material Specifications:
1. Housing materials include break-proof metal and reinforced composite.
2. Housing colors are available in silver-colored and black/white.
3. Cable materials include PUR and TPE.

Product Features:
1. Adapter cables and coils are available with various plug and socket configurations, adhering to ISO standards (ISO 1185, ISO 3731, ISO 12098).
2. Special features include temperature resistance ranging from -40°C to 125°C and waterproof grouted connection areas.
3. Cable lengths vary, with working lengths up to 3.00 meters and maximum extension lengths up to 7.50 meters.

Connector Systems:
1. The HD-RF COAX-1/-3 connector system is designed for HD camera data transmission, featuring RG58LL coaxial cables and FAKRA connectors.
2. The system supports up to three coaxial cables and is suitable for temperatures from -40°C to +100°C.
3. It meets protection class IP69K and is designed for high mechanical stability and signal integrity.

Cable Assortment:
1. ERICH JAEGER offers a variety of cables available in unit lengths or by meter, with specific minimum order quantities.
2. The assortment includes cables for different applications, ensuring flexibility in order and usage.

Cable Assortment Overview

1. 2P "Click-In" Cable
- Special Feature: Flat cable
- Temperature Resistance: -40°C to 85°C
- Cable Length: 100 meters
- Wire Cross-Sectional Area: 2x 1.5mm²
- Cable Color: Black
- Part No.: 784863

2. 5P/ABS Cable
- Addition to Standard: ABS
- Temperature Resistance: -40°C to 100°C
- Cable Length: 60 meters
- Wire Cross-Sectional Area: 3x 1.5mm² + 2x 4.0mm²
- Cable Color: Black
- Part No.: 784973

3. 7P/EBS Cable
- Special Feature: 125°C "Euro 6" Version
- Addition to Standard: EBS
- Temperature Resistance: -40°C to 125°C
- Material: PUR
- Wire Cross-Sectional Area: 5x 1.5mm² + 2x 4.0mm²
- Cable Color: Black
- Part No.: 784970, 784974
- Cable Lengths: 25 meters, 60 meters

4. 7P Cable
- Special Feature: 125°C "Euro 6" Version
- Temperature Resistance: -40°C to 125°C
- Cable Length: 50 meters
- Material: PUR
- Wire Cross-Sectional Area: 6x 1.0mm² + 1x 1.5mm²
- Cable Color: Black
- Part No.: 784972

5. 15P Cable
- Special Feature: 125°C "Euro 6" Version
- Temperature Resistance: -40°C to 125°C
- Material: PUR
- Wire Cross-Sectional Area: 12x 1.5mm² + 3x 2.5mm²
- Cable Color: Black
- Part No.: 784971, 784975
- Cable Lengths: 25 meters, 50 meters

Crimping Tools and Accessories

1. Battery Crimping Tool (VG 96917)
- Included: Case, Charger
- Part No.: 361061

2. Crimping Jaws
- For 35mm² and 50mm² according to VG standards
- Part Nos.: 382716, 382715

3. Hand Crimping Tools
- Various models for different standards (ISO, SAE)
- Not suitable for JAEGER Expert/Basic
- Part Nos.: 361040, 361050, 361059, 361057

4. Stopper Bushes
- For various ISO standards
- Part Nos.: 025298, 025299, 038240, 038243

5. JAEGER Expert Hand Crimping Tools
- For watertight sockets
- Part Nos.: 361063, 361069, 361065, 361066

Wire Harness Kits

1. Vehicle-Specific Wiring Harness Kit
- Tailored to vehicle type
- Features: Compact plugs, customized control devices, short installation time
- Installation manual in multiple languages

2. Universal Wiring Harness Kit
- Applicable to various vehicle models
- Requires expert adaptation
- Features: Generous cable lengths, standardized installation procedure

OEM Quality by ERICH JAEGER
- Trusted by automotive manufacturers
- Features: Simple installation, reduced times, EU Directive compliance
- Includes JaegerFLEX 2in1 and JaegerCANtrol modules

Conclusion
ERICH JAEGER provides high-quality cable assortments and crimping tools tailored for specific and universal applications, ensuring ease of installation and compliance with industry standards.

Specifications and Installation Guidelines:
1. Wire harnesses must be connected to vehicle lines determined by a professional, considering wire cross-sections to prevent damage.
2. Control units, sockets, and grommets are designed for a wide range of functions and geometries, with generously dimensioned wire lengths. Vehicle-specific adjustments may be necessary.
3. Installation materials cover standard installations; additional materials may be needed for vehicle-specific conditions.
4. The installation guide provides a structured, standardized installation process, with no specific vehicle peculiarities mentioned. Installation should be performed by a professional.

Product Range and Compatibility:
1. ERICH JAEGER offers wire harness kits for various vehicle manufacturers, including Citroen, Peugeot, Nissan, Audi, SEAT, ŠKODA, Volkswagen, Mercedes Benz, Ford, Suzuki, Toyota, Mazda, Hyundai, Kia, BMW, MINI, Chevrolet, Opel, Saab, Dacia.
2. The kits are available in different socket versions (7P, 13P) and are tailored for both passenger cars and small commercial vehicles/vans.

Advantages of ERICH JAEGER E-Kits:
1. Coverage of all common vehicle types and manufacturers.
2. Continuous development of new products for new vehicle models.
3. Tailored cables and connectors ensure simple and quick installation.

Testing Units for Trailer Operation:
1. Trailer Testing Unit for Towing Vehicles (Trailer Simulation) - Part No. 361062.
2. Trailer Testing Unit for Trailers and Towing Vehicles - Part No. 361073.

Configuration Diagrams:
1. The document includes multiple configuration diagrams (Diagram 1 to Diagram 15) for various setups.

Index:
1. The document contains an extensive index with part numbers and corresponding page numbers for easy reference.

Catalog excerpts

Connecting Systems with Solutions Hauptkatalog Main Catalog

Open the catalog to page 1

Wichtige Hinweise Important Information Unsere Adapter sind im Inneren je nach Einsatzzweck auf unterschiedliche Art miteinander verdrahtet. Um Ihnen einen bestmöglichen Überblick zu verschaffen, haben wir die unterschiedlichen Belegungspläne am Ende dieses Katalogs für Sie zusammengefasst. Im Katalog wird bei jedem Adapter das entsprechende Belegungsschema angegeben. Our adapters are wired inside differently depending on their purpose. In order to give you the best overview possible, we have brought the different diagrams together for you at the end of this catalog. The corresponding configurations...

Open the catalog to page 2

1P/24V - Lade-Steckverbinder für Hebebühnen / Charging Connectors for Tail-Lifts 1-2P/6-24V - Handlampen-Steckverbinder / Hand Lamp Connectors - ISO 4165 2P/6-42V - Lade-Steckverbinder / Charging Connectors - DIN 14690 2P/24V - Steckverbinder / Connectors - STANAG 4074 (MIL-PRF-62122) 2P/24V - Lade-Steckverbinder / Charging Connectors - VDA 72594 2P/24V - Lade-Steckverbinder / Charging Connectors - VG 96917 3P/6-24V - Steckverbinder / Connectors - DIN 9680 (similaire / similar) 3P/24V - Lade-Steckverbinder für Hebebühnen / Charging Connectors for Tail-Lifts 7P/12V - Steckverbinder / Connectors...

Open the catalog to page 3

1P/24V - Lade-Steckverbinder für Hebebühnen / Charging Connectors for Tail-Lifts 1P/24V - Lade-Steckverbinder für Hebebühnen 1P/24V - Charging Connectors for Tail-Lifts Steckdosen Sockets Stecker Plugs Elektrowendel Coils Anwendung des Ladesteckverbinders Application of charging connector 1-pin 24V Charging Connectors for Tail-Lifts Die 1-poligen 24V Steckverbinder finden hauptsächlich Verwendung bei der Stromversorgung für Startvorgänge oder beim Laden von Batterien in Nutzfahrzeugen und Baumaschinen. Die 1-poligen 24V Steckverbinder sind dabei für Stromstärken von bis zu 300A geeignet. Sie...

Open the catalog to page 4

1P/24V - Lade-Steckverbinder für Hebebühnen / Charging Connectors for Tail-Lifts Steckdosen Sockets 1P/24V(300A) (schwarz, Batteriemasse) Steckdose (ohne Norm) 1P/24V(300A) (black, ground) Socket (without standard) Nennstrom / Dauerlast [in A] Rated current / permanent load [in A] ERICH JAEGER ERICH JAEGER bruchsicheres Metall break-proof metal Gehäusefarbe Housing color Kabelausgang Cable outlet crimp contact bruchsicheres Metall proof metal Branding Branding Gehäusematerial Housing material Kontaktoberfläche Contact surface Kontaktanschluss Contact termination Kontakt: max. Aderquerschnitt...

Open the catalog to page 5

Stecker Plugs 1P/24V - Lade-Steckverbinder für Hebebühnen / Charging Connectors for Tail-Lifts 1P/24V(300A) (schwarz, Batteriemasse) Stecker (ohne Norm) 1P/24V(300A) (black, ground) Plug (without standard) Nennstrom / Dauerlast [in A] Rated current / permanent load [in A] bruchsicheres Metall break-proof metal Gehäusefarbe Housing color Kabelausgang Cable outlet crimp contact Gehäusematerial Housing material Kontaktoberfläche Contact surface Kontaktanschluss Contact termination Kontakt: max. Aderquerschnitt [in mm²] Contact: for max. wire cross section [in mm²] Für Kabeldurchmesser For cable...

Open the catalog to page 6

1P/24V - Lade-Steckverbinder für Hebebühnen / Charging Connectors for Tail-Lifts Elektrowendel Coils 1P/24V(300A) (schwarz, Batteriemasse) Elektrowendel (ohne Norm) 1P/24V(300A) (black, ground) Coil (without standard) Nennstrom / Dauerlast [in A] Rated current / permanent load [in A] Arbeitslänge [in m] Working length [in m] Max. Arbeitslänge [in m] Max. working length [in m] Max. Ausziehlänge [in m] Max. extension length [in m] Leitungsmaterial Material of cable Gehäusematerial Housing material verstärkter Kunststoff reinforced composite Kontaktoberfläche Contact surface 651537 1P/24V(300A)...

Open the catalog to page 7

1-2P/6-24V - Handlampen-Steckverbinder / Hand Lamp Connectors - ISO 4165 1-2P/6-24V - Handlampen-Steckverbinder - ISO 4165 1-2P/6-24V - Hand Lamp Connectors - ISO 4165 1P Steckdosen 1P Sockets Zubehör für Steckdosen Additional Parts for Sockets 7P/12V Steckdosen (Kugeldesign) mit 2P/12V Zusatzsteckdose 7P/12V Sockets (Ball Design) with 2P/12V Supplementary Socket Dichtungen für Steckdosen im Kugeldesign mit Zusatz-Steckdose - ISO 1724 (Typ N) Seals for Sockets with Ball Design and Supplementary Socket - ISO 1724 (Type N) Stecker Plugs Elektrowendeln Coils Anwendung eines Steckverbinders nach...

Open the catalog to page 8

Nennstrom / Dauerlast [in A] Rated current / permanent load [in A] Schutzart Protection Gehäusematerial Housing material Gehäusefarbe Housing color Kontaktanschluss Contact termination Deckelart Cover version bruchsicheres Metall break-proof metal screw contact ohne Deckel without cover 1-2P/6-24V - Handlampen-Steckverbinder / Hand Lamp Connectors - ISO 4165 1P/6-24V(16A) (Handlampen-) Steckdose (ISO 4165) 1P/6-24V(16A) (hand lamp-) Socket (ISO 4165) 151007 1P/6-24V(16A) (Handlampen-) Steckdose (ISO 4165) 1P/6-24V(16A) (hand lamp-) Socket (ISO 4165) Nennstrom / Dauerlast [in A] Rated current...

Open the catalog to page 9

1-2P/6-24V - Handlampen-Steckverbinder / Hand Lamp Connectors - ISO 4165 2P Steckdosen 2P Sockets 2P/6-24V(16A) (Handlampen-) Steckdose (ISO 4165) 2P/6-24V(16A) (hand lamp-) Socket (ISO 4165) Nennstrom / Dauerlast [in A] Rated current / permanent load [in A] bruchsicheres Metall break-proof metal Gehäusefarbe Housing color Design/Ausführung Design/Version Kontaktanschluss Contact termination plug-in contact flat terminal ohne Deckel without cover Schutzart Protection Gehäusematerial Housing material Eigenschaften der Steckkontakte Features of plug-in contacts Größe der Steckkontakte Size of plug-in...

Open the catalog to page 10

2P/6-24V(16A) (Handlampen-) Steckdose (ISO 4165) 2P/6-24V(16A) (hand lamp-) Socket (ISO 4165) Nennstrom / Dauerlast [in A] Rated current / permanent load [in A] verstärkter Kunststoff reinforced composite Design/Ausführung Design/Version Kontaktanschluss Contact termination plug-in contact flat terminal Deckelart Cover version with automatic latching Deckelmaterial Cover material verstärkter Kunststoff reinforced composite Schutzart Protection In Lieferung enthalten Included in delivery Gehäusematerial Housing material Gehäusefarbe Housing color Eigenschaften der Steckkontakte Features of plug-in...

Open the catalog to page 11

MAIN CATALOG 2023

MAIN CATALOG 2023

Catalog excerpts

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