Spare Parts Catalog for AGREGAT GOLIAT (2015)

1. Overview

This document is a comprehensive spare parts catalog for the AGREGAT GOLIAT agricultural machine, issued by EXPOM Sp. z o.o. in 2015. It covers components for the main frame, wings, chassis, cutting beams, hydraulic systems, wing locks, side covers, and lighting assemblies. Parts are listed with detailed part numbers, quantities, descriptions, and notes in Polish, English, and German to support international use.

2. Main Sections and Component Summaries

2.1 Main Frame, Wings, and Chassis Components

• Central Frame: Single main frame part (STG40-07.00.02.00).
• Wings: Left and right wings available in 4m, 5m, and 6m widths, each with distinct part numbers.
• Headstock and Arms: Includes upper headstock, front, rear, and low arms with specific part numbers.
• Axles: Both braked and non-braked axles for different machine widths, with corresponding part numbers.
• Brackets and Consoles: Various mounting brackets and consoles identified by part numbers.
• Pins and Fasteners: Detailed list of pins (50mm diameter, multiple lengths), metric screws, washers, nuts, bushes, and split pins conforming to Polish standards (PN/M series).
• Wheels: Wheels vary by version and brake presence, with tire sizes such as 400/60-15.5 (4m, 5m) and 520/50-17 or 500/50-17 (6m versions).

2.2 Cutting Beams and Cutter Discs

• Cutter Discs: Front and rear assemblies with part numbers STG30-80.01.00.00 and STG30-80.02.00.00, diameters 460mm or 560mm.
• Disc Beams: Front and rear beams for left and right sides, lengths matching machine widths (4m, 5m, 6m).
• Cylinder Arms and Holders: Cylinder arms (4 pcs) and disc holders for front and rear.
• Mounting Brackets and Additional Parts: Includes rubber rollers, hubs, and various fasteners.

2.3 Screws, Nuts, Washers, and Pins

• Hexagon socket screws (M12x35 to M48), nuts, washers, spring washers, tension pins, and split pins with precise dimensions and standards.

2.4 Structural Components and Rollers

• Roller arms and frames in lengths of 2m, 2.5m, and 3m.
• Upper and lower brackets, right and left plates, scraper bar frames, clamp holders, and spring fingers.
• Cage and packer rollers with matching axles and flange bearings (UCF210 type).

2.5 Hydraulic Systems

• Wing Lifting and Landing Gear: Hydraulic cylinders (models CJ2F-100/45/500z, CJ6E-100/56/250z), pins (50mm diameter), bolts, sealing rings (copper Orings), hoses (lengths 200mm to 7000mm), quick couplings, dust caps, valves, and grease nipples.
• Depth Control of Cutters: Hydraulic cylinders (CJ2F-63/36/200z), cylinder arms, hydroaccumulators, pins, seals, hoses (400mm to 2900mm), couplings, ball valves, and dust caps.

2.6 Side Covers and Wing Lock Mechanism

• Side covers include console holders, plates, arms, and fasteners (pins, U-bolts, screws, nuts).
• Wing lock assembly with arm, axle, plate, compression spring, and associated fasteners.

2.7 Lighting and Holder Assemblies

• Front and rear arms, multiple plate holders, reflectors, triangles, lamp sets, and warning lamps sourced from the manufacturer.
• Fasteners include screws, lock nuts, washers, tension pins, and split pins.

3. Critical Parameters and Recommendations

• Ensure exact matching of part numbers, sizes, and lengths for pins, bolts, nuts, and fasteners to maintain assembly integrity.
• Use specified sealing rings and bonded seals to prevent hydraulic leaks.
• Select hydraulic hoses according to required lengths and pressure ratings.
• Quick couplings and dust caps are essential for system cleanliness and ease of maintenance.
• Regular lubrication via grease nipples is recommended for moving parts.
• Follow manufacturer part numbers strictly for replacements to ensure compatibility and safety.
• Use spring washers where specified to prevent loosening due to vibration.

4. Summary of Key Components and Dimensions

Component	Part Number / Standard	Quantity	Notes / Dimensions
Central Frame	STG40-07.00.02.00	1	Main frame
Wing Left (4m)	STG40-02.00.01.00	1	4m width version
Wing Left (5m)	STG50-01.00.02.00	1	5m width version
Wing Left (6m)	STG60-01.00.02.00	1	6m width version
Axle with Brake (4m,5m)	STG40-01.02.00.00	1	Braked axle
Axle with Brake (6m)	STG40-01.03.00.00	1	Braked axle
Wheel Left (4m,5m)	Supplier	1	Tire size 400/60-15.5
Wheel Left (6m, no brakes)	Supplier	1	Tire size 520/50-17
Wheel Left (6m, with brakes)	Supplier	1	Tire size 500/50-17
Cutter Disc Front	STG30-80.01.00.00	1	Diameter 460mm or 560mm
Front Disc Beam Left (4m)	STG40-04.00.01.00	1	Length 1970mm
Front Disc Beam Left (5m)	STG50-04.00.01.00	1	Length 2470mm
Front Disc Beam Left (6m)	STG60-04.00.01.00	1	Length 2970mm
Screws	PN/M-82101, DIN 7991	Varies	Sizes M12x35 to M24x230
Nuts	PN/M-82175, PN/M-82144	Varies	Sizes M12 to M48
Washers	PN/M-82005, PN/M-82008	Varies	Sizes 8 to 25 mm
Roller Frames	STG40-01.00.01.00, KPA40-10.00.01.00	1 per assembly	Lengths 2m, 2.5m, 3m
Hydraulic Cylinders	PN/M-73223	1 or 2 per assembly	Various models (CJ2F, CJ6E series)

5. Hydraulic Installation and Components

• Hydraulic system includes cylinders for wing lifting, landing gear, and depth control with specific models and dimensions.
• Sealing components such as copper Orings and bonded seals are critical to prevent leaks.
• Hydraulic hoses vary in length from 200mm to 7000mm, with quick couplings and dust caps for maintenance ease.
• Hydroaccumulators operate at 140 bar pressure, with valves and flow distributors specified for correct installation.

6. Lighting and Wing Lock Assemblies

• Lighting assemblies include front and rear arms, multiple holders, reflectors, triangles, and lamp sets.
• Wing lock mechanism consists of lock arm, axle, plate, compression spring, and associated fasteners.
• Fasteners for these assemblies include screws, lock nuts, washers, tension pins, and split pins with exact specifications.

7. Best Practices and Recommendations

• Always use exact part numbers and sizes to ensure compatibility and safety.
• Follow assembly drawings for correct part placement and quantity.
• Maintain proper tightening of fasteners and use spring washers to prevent loosening.
• Regular lubrication of moving parts via grease nipples is essential.
• Use specified sealing rings and bonded seals to maintain hydraulic system integrity.
• Verify wheel and tire compatibility based on machine width and brake configuration before ordering.

8. Conclusion

This catalog is an essential reference for maintenance, repair, and ordering of spare parts for the AGREGAT GOLIAT agricultural machine. Its detailed multilingual descriptions, precise part numbers, and comprehensive listings support technicians and users in ensuring correct part identification and machine functionality.