General Overview

This document is a detailed spare parts catalog for the TORNADO seedbed cultivator series manufactured by EXPOM Spółka z o.o., Poland. It covers multiple machine working widths (3m, 4m, 5m, 6m) and provides part numbers, quantities, and multilingual part names (Polish, English, German) to support maintenance, repair, and ordering processes.

1. Manufacturer and Product Information

• Manufacturer: EXPOM Spółka z o.o., Krośniewice, Poland
• Contact: Ul. Parkowa 2, 99-340 Krośniewice; Tel: +48/24/2523003; Fax: +48/24/2523413; Email: [email protected]
• Product: TORNADO seedbed cultivator units
• Catalog Edition: First edition, 2008-2009
• Machine Widths Covered: 3m, 4m, 5m, 6m

2. Catalog Structure and Content

The catalog is organized into tables listing spare parts with columns for item number, part number, quantity per drawing, part names in Polish, English, and German, and additional notes. It includes mechanical, hydraulic, and fastening components.

3. Key Components and Assemblies

• Headstock Assemblies: Upper and lower headstocks with specific part numbers differentiated by machine width.
• Central Frame and Wings: Central frame parts and right/left wings with part numbers varying by working width.
• Roller Frames and Cage Rollers: Central and side roller frames and cage rollers specified for each machine width.
• Springs and Tines: Various springs and cultivator tines with dimensions and applicability by working width.
• Fasteners: Standardized screws, nuts, washers conforming to Polish (PN) and German (DIN) standards, ensuring assembly integrity.
• Hydraulic Components: Hydraulic cylinder CJ2F-80/45/800z and associated parts such as rod heads, seals, hoses, and fittings.
• Other Components: Grease nipples, pins, split pins, plugs, reflectors, brackets, and handles.

4. Technical Specifications and Standards

• Parts are dimensioned precisely (e.g., screw sizes M10 to M24, spring lengths, clamp sizes).
• Working width is a critical parameter for part selection and compatibility.
• Some parts are externally sourced, noted as "w/g dostawcy" (supplier provided).
• Parts comply with Polish (PN) and German (DIN) standards for quality and interchangeability.

5. Summary of Tables

• Table 1: Main frame, headstock components, screws, grease nipples, plugs.
• Table 2: Roller frames, cage rollers, arms, brackets, bearings, fasteners.
• Table 3: Springs, tines, arms, clamps, and related fasteners.
• Table 4: Brackets, roller frames, cage rollers, spring handles.

6. Critical Information and Best Practices

• Always verify part numbers against machine working width to ensure compatibility.
• Use specified standardized fasteners and locking nuts to maintain assembly safety and durability.
• Regular maintenance of grease nipples is essential for lubrication and longevity.
• Prompt replacement of worn springs and tines is necessary for effective soil cultivation.
• Consult supplier references for externally sourced parts to guarantee quality and availability.
• Follow assembly instructions carefully, using the multilingual part names to avoid confusion in international contexts.

7. Additional Notes on Assembly and Maintenance

• Quantities per machine and per drawing are clearly specified to aid ordering and assembly.
• Levelboards and knife levelboards vary by length and width, critical for soil leveling and engagement.
• Hydraulic system components are detailed for maintenance and replacement, including seals and hoses.
• U-bolts, pins, split pins, and other fasteners are specified with dimensions and standards to ensure secure assembly.

This catalog is an essential reference tool for operators, maintenance personnel, and parts suppliers involved with the TORNADO seedbed cultivator series, facilitating efficient agricultural operations through accurate part identification and procurement.