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- SIDE PLANT RESIDUE SHREDDER – MULCHER (with hydraulic arm)
SIDE PLANT RESIDUE SHREDDER – MULCHER (with hydraulic arm)
SIDE PLANT RESIDUE SHREDDER – MULCHER (with hydraulic arm)
This document serves as a comprehensive manual for the installation, handling, and maintenance of the Side Plant Residue Shredder – Mulcher with a hydraulic arm, manufactured by FPM Agromehanika AD in Serbia. It includes a list of spare parts and essential safety and operational guidelines.
Warning to Users
Emphasizes the importance of correct usage and maintenance to ensure optimal performance and longevity. Users are advised to thoroughly read and adhere to the manual's instructions.
Specifications and Safety Standards
The shredder complies with technical standards for agricultural machinery and safety regulations, designed for stability and operator safety with continuous improvements.
Warranty Limitations
The warranty covers defects in material and workmanship for one year, excluding parts made of wood, non-manufactured parts, and parts subject to normal wear. Misuse or unauthorized modifications void the warranty.
Warning Labels
Warning labels highlight potential hazards such as rotating elements and risks of injury. Users must ensure these labels are visible and legible.
Description of the Tool
Designed for mechanical shredding of plant residue, featuring robust construction and mechanical lateral movement, connected to the rear of a tractor. Different blades are recommended based on operation intensity.
Parts of the Shredder
Lists main components including the mainframe, multiplier, lateral belt transmission, and cardan shaft guard.
Safety Instructions
Stresses the importance of following safety procedures during operation, maintenance, and transport to prevent accidents.
Safety Precautions
Operators must be familiar with all parts of the mulcher and know how to quickly and safely turn it off in emergencies. Instructions for use and maintenance should be retained for the mulcher's operational lifespan. Ensure the mulcher is connected to a tractor with adequate engine power and observe axle load limits. Use a tractor with a cabin and keep windows closed during operation. Secure the mulcher in its transport position before moving it, especially on public roads. Regularly check and tighten all parts, especially the rotor blades. Replace worn or damaged parts with original manufacturer parts. Wear appropriate protective clothing and ensure no persons or animals are in the working area.
Connecting the Mulcher to the Tractor
Lock hydraulic controls before connecting or disconnecting the mulcher. Adjust the tractor and mulcher connection points appropriately. Avoid standing between the tractor and mulcher when using external hydraulic commands. Block lateral movement of connecting levers during transport.
Use of Cardan Shaft
Only use cardan shafts provided or recommended by the manufacturer. Ensure proper installation and condition of the cardan shaft lining. Perform connection and disconnection with the tractor engine off and keys removed. Maintain the lowest possible operating angle for the cardan shaft. Replace damaged cardan shaft guards immediately.
Technical Specifications
Lists specifications for different models, including width, tractor power requirements, and weight. Provides dimensions and linkage categories for each model.
Transport and Operation
Secure the mulcher for safe transport on public roads, ensuring it is at least 40 cm above ground. Follow specific procedures for aggregating the mulcher on the tractor, ensuring stability and proper connection. During operation, maintain a safe speed and adjust the shredding height as needed. Avoid reversing with the mulcher engaged and do not make sharp turns.
Maintenance and Troubleshooting
Regularly inspect and maintain the mulcher, especially the cutting blades. Address common issues such as insufficient shredding or rotor blockage by adjusting blade height and tractor speed. Remove any foreign objects to prevent overheating and damage.
Blade Replacement Procedure
Replacing cutting blades is hazardous. Ensure the tractor is parked on a flat surface, use hydraulics to lift the tool, and secure it with strong supports. Always replace blades in pairs to maintain rotor balance. Replace damaged screws or nuts.
Stopping and Parking the Tool
After work, turn off the output shaft drive, lower the tool, and ensure all parts are motionless before leaving the driver's seat. Park the tool in a dry, sheltered, and secure area.
Maintenance
Regular maintenance is crucial for tool longevity. Ensure the tool is parked securely before maintenance. Grease carefully to avoid damage, and dispose of lubricants according to environmental laws.
V-Belt Replacement
Ensure V-belts are properly tightened to prevent slippage. Replace the entire set of belts if one is worn. Check alignment using a metal ruler.
Lubrication
Regular lubrication is vital, especially under harsh conditions. Use recommended lubricants and greases for optimal performance.
Service Adjustments
Check the tool after the first 8 hours and regularly thereafter. Tighten screws and bolts, and lubricate as needed.
Storage
Clean the tool thoroughly before long-term storage. Drain and replace oil, and store the tool in a dry, protected area.
Compliance and Safety
The mulcher complies with European Directive 2006/42/EC and relevant standards. Use only original parts for safety and optimal performance.
Spare Parts Ordering
Provide the mulcher's code, part number, and quantity when ordering spare parts. Ensure the batch and serial number are available for warranty claims.
Catalog excerpts
SIDE PLANT RESIDUE SHREDDER - MULCHER (with hydraulic arm) INSTALLATION / HANDLING / MAINTENANCE LIST OF SPARE PARTS FPM AGROMEHANIKA AD Djordja Simeonovica No. 25 Boljevac-Serbia • e-mail: info@,fpm-agromehanika.rs
Open the catalog to page 1
WARNING TO YOU, USER By purchasing this tool you have made a wise choice. It is the result of many years of thinking, research and improvements. And you will, like thousands of other users, understand that now you possess the best that could be created by technique, knowledge and field testing. You have purchased a reliable tool, but only if you use it correctly, you can expect a good performance and long life. This Instructions manual provides all the necessary information you need to achieve the best possible efficiency from your tool. The efficiency greatly depends on how carefully you read...
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CONTENT Warning to you, user; Personal safety ____________________________________ Warranty limitations __________________________________________________ Warning labels _______________________________________________________ Description of the tool ________________________________________________ Safety _____________________________________________________________ Specification of the technical characteristics __________________________________ Transport of plant residue shredder; Procedure of aggregating on the tractor _________ Working with the plant residue shredder __________________________________...
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SAFETY OF TRACTOR PLANT RESIDUE SHREDDER WARNING: THIS WARNING DRAWS ATTENTION TO OPERATOR OF POTENTIAL DAMAGES OF MULCHER IF HE FAILS TO COMPLY WITH ANY INSTRUCTIONS. IMPORTANT: THE READER IS INFORMED ABOUT SOMETHING HE SHOULD KNOW TO PREVENT MINOR FAILURES ON MULCHER, IN CASE HE MISSES IT. WARNING! FAILURE TO OBSERVE THE WARNINGS “CAUTION”, “ATTENTION” AND “DANGER” MAY CAUSE SERIOUS BODY INJURIES. WARRANTY LIMITATIONS The factory provides warranty in compliance with the Law on Standardization, Regulation on technical standards for agricultural machinery (Official Gazette of SRJ, No. 34/95)...
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Persons who only work in our factory are not official representatives of the factory and have no right to take any obligation on its behalf. No warranty covers equipment for the products broader than the provided one, therefore the factory is not responsible for injuries resulting from such use. WARNING LABELS ___________________________________________________________________________________________ The following warning labels are placed on your mulcher to ensure your safety and the safety of people who work with you. By holding this Manual in your hand, walk around the machine and check these...
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WARNING LABELS CAUTION! CAUTION! CAUTION! CAUTION! BEFORE STARTING THE MACHINE, READ CAREFULLY THE INSTRUCTIONS AND PAY ATTENTION TO THE WARNINGS PROVIDED. BEFORE STARTING ADJUSTMENT, LUBRICATION OR CLEANING OF THE TOOL, TURN OFF THE TRACTOR, REMOVE THE KEY AND WAIT TILL THE MOVING PARTS STOP MOVING. BEFORE STARTING ADJUSTMENT, LUBRICATION OR CLEANING OF THE TOOL, TURN OFF THE TRACTOR, REMOVE THE KEY AND WAIT TILL THE MOVING PARTS STOP MOVING. BEFORE STARTING THE MACHINE, READ CAREFULLY THE INSTRUCTIONS AND PAY ATTENTION TO THE WARNINGS PROVIDED ROTATING ELEMENTS! Possible bouncing of objects...
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ATTENTION! ATTENTION! ROTATING ELEMENTS! Keep your hands. Be careful when lifting and lowering the trailer. Turn off the tractor and cardan shaft. ROTATING ELEMENTS! POSSIBLE BOUNCING OF OBJECTS TO OTHER OBJECTS AND PERSONS. KEEP AWAY FROM THE MACHINE! ATTENTION! ATTENTION! THE RISK OF FALL NEVER TRANSPORT OTHER PERSONS ON THE MACHINE DURING THE WORK OR TRANSPORTATION. 8 THE RISK OF FALL Never transport other persons on the machine during the work or transportation. 9 ROTATING ELEMENTS! When approaching the mulcher at work, take care that the moving parts do not catch parts of your body or clothes....
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INFORMATION FOR PROPER READING OF THE MANUAL In this manual “left” and “right” is defined in terms of Metric thread is used during installation. Tighten all the driving direction. screws during installation. A – Front part B – Rear part C – Left side D – Right side (marks are shown in Figure 1) Letters are used for each figure to indicate where to install items. Carefully read the text to properly install the mulcher DESCRIPTION OF THE TOOL SIDE PLANT RESIDUE SHREDDERS – MULCHERS: FPM 618 192 / 193 / 194 – working width 1,6 / 1,8 and 2,0 m are group of tools designed for mechanical shredding...
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Connecting frame bearing Protective flaps Roller Hydro-cylinder of mulcher Hydro-cylinder of arm 3rd connecting point Connecting point Protector Rotary mechanism Connecting frame connection SAFETY Most accidents occurs during operation, maintenance and transport as a result of failure to comply with basic safety requirements. For operation and maintenance of the mulcher, whether you work alone, with family members or other persons, be sure to read and observe the basic procedures for working with mulcher. In addition, the mulchers are provided with the warning labels that should draw attention...
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Never turn on the cardan shaft of the tractor when the mulcher is in the transport position Never leave the driver's seat while the tractor is in operation mode. Each time before using the mulcher, make sure that all the parts (nuts, screws, etc.) are adequately tightened; particularly tighten the blades on the rotor. If the blades on the rotor and the parts that are used to tighten them (bolts, screws, etc.) are worn or damaged, replace them immediately with the original parts manufactured by FPM AGROMEHANIKA AD BOLJEVAC. Before starting the adjustment, lubrication or cleaning of the mulcher,...
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When driving on public roads with the mulcher in transport position, the tractor hydraulics commands must be blocked against unintentional lowering. Do not use the mulcher for work on uneven/bumpy terrain. THESE WARNINGS MAY NEVER BE NEGLECTED SAFETY USE OF CARDAN SHAFT It is allowed to use only the cardan shafts that are delivered with the mulcher or recommended by the manufacturer of the mulcher. Cardan shaft lining must be installed and be in proper condition and position. Take care of proper overlapping of tubes in transport and operating position Connecting and disconnecting of the cardan...
Open the catalog to page 11All FPM Agromehanika catalogs and technical brochures
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