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40-SERIES™ GRAIN BINS

40-SERIES™  GRAIN BINS
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40-SERIES™ GRAIN BINS

Product catalog summary
Introduction
The document provides an overview of GSI's 40-Series Grain Bins, highlighting their reliability and efficiency in grain storage and handling. GSI is recognized as a leading manufacturer, offering products designed for durability and ease of use.
Specifications
The 40-Series Grain Bins are available in various models with capacities ranging from 1,000 to 1.9 million bushels. They feature stiffened sidewalls, high-tensile steel construction, and a G-90 galvanized coating for enhanced durability.
Design Features
Key design elements include:
  • Roof Panels: Incorporate a 3'' tall rib for strength and precise fit.
  • Stiffeners: Made from up to 2-gauge material for increased height without extensive lamination.
  • Wind Ring: Redesigned for increased load capacity.
  • JS500 Bolts: Provide rust protection for longer bin life.
  • Z-Tek Roof System: Engineered for high load capacity and includes features for improved airflow and reduced condensation.
Flooring Options
The Dura-Lok flooring system is noted for its strength and ease of cleaning, with options for different perforation sizes and support systems.
Aeration and Conditioning Systems
GSI offers a range of systems to maintain grain quality, including centrifugal fans and various aeration options tailored to specific bin requirements.
Unload Systems
Includes commercial carry-in sweeps and the X-Series Sweep, designed for zero-entry operation and high performance. Paddle sweeps and U-Trough systems are also available for efficient grain unloading.
Accessibility Features
GSI provides various accessibility options such as eave and mid-roof walk-arounds, stairs, platforms, and ladders designed to meet OSHA specifications.
Additional Features
AgriDry Gravity Spreaders ensure uniform distribution of fines, improving storage conditions and fan efficiency.
Conclusion
The 40-Series Grain Bins by GSI are engineered to meet the demands of modern grain storage, offering robust construction, innovative design features, and comprehensive support systems to enhance operational efficiency and profitability.
Specifications Overview
The document provides detailed specifications for the 4022 & 4032 series grain bins, designed for storing grain and other free-flowing materials. The bins are available in various diameters ranging from 60 to 156 feet, with capacities measured in bushels, cubic feet, and metric tons. Specifications include eave and peak heights in both feet and meters, as well as maximum capacity in cubic meters.
Key Specifications
  • Grain bins are designed to store materials weighing up to 52 lbs. per cubic foot.
  • Maximum capacities are calculated based on a 28° angle of repose and a 6% compaction factor.
  • Peak heights are shown for roofs with a 30.5-degree slope.
  • Typical grain densities are provided for wheat (800 kg/m³), corn (721 kg/m³), and rice (640 kg/m³).
Additional Information
GSI offers a range of structures to support material handling equipment, including QuickBolt™ Towers and Catwalks. The document emphasizes the importance of local GSI dealers for site planning, installation, and service, ensuring minimal downtime and adherence to construction schedules.
Facility Layout Considerations
The document emphasizes the importance of considering environmental factors such as wind, seismic, and snow loading when planning facility layouts. GSI structures are noted for their bolt-up assembly and hot-dipped galvanized finish, enhancing durability and ease of construction.
Material Handling
The document highlights the extensive range of material handling equipment offered by GSI and InterSystems. These products are designed to be reliable and efficient, capable of withstanding the harsh conditions of commercial grain facilities while ensuring careful and efficient grain handling.
Zimmerman Tower Dryers
Zimmerman tower dryers are distinguished by over 50 years of innovative design and proven drying principles. They are described as easy to operate and maintain, durable, and fuel-efficient, with support from an expert dealer network.
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Catalog excerpts

40-SERIES™  GRAIN BINS-2

Your Downtime is not an option. Your customers depend on you year-round when they need to move their grain from field to market. You need to provide reliable storage solutions that maximize productivity and efficiency. With a similar dedication, GSI strives to continuously manufacture Proven & Dependable grain storage, conditioning, material handling equipment and structures. This commitment and focus have resulted in GSI becoming the world’s number one manufacturer of grain bins and a global leader in drying and material handling equipment. However, it is your dedication to your customers that...

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40-SERIES™  GRAIN BINS-3

40-SERIES GRAIN BINS BUILT FOR WHAT'S NEXT As a commercial grain operator, you know that your success depends on getting as many turns as possible and maximizing throughput all year-round. You need grain systems that are engineered to withstand the stresses of daily use and equipment that is dependable, reliable and safe. That’s why GSI is the right choice for commercial operators. From the initial site analysis to developing your custom commercial grain storage plan to final completion of the project, GSI’s established dealer and contractor network is with you every step of the way, committed...

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40-SERIES™  GRAIN BINS-4

ROOF PANELS 40-Series™ roof panels incorporate a 3’’ tall rib with over-and-under lap profiles ensuring a precise fit (see illustration). 3-bend rib profiles are also incorporated in the new design for increased strength to stand up even in the harshest environments. HIGHER CAPACITY AND SUPERIOR PROTECTION Each GSI bin is efficiently designed to handle maximum loads for unmatched strength. All GSI bins are constructed using the highest-strength steel available. Sidewall sheets are made from high-tensile steel that is rated up to 70,000 psi (450 MPa) minimum. A commercial G-90, galvanized steel...

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40-SERIES™  GRAIN BINS-5

WIND RING Redesigned wind ring and wind ring brackets reduce bolt holes in stiffeners, resulting in increased load capacity. Swaged, bolted splice ensure 40-Series bins will endure the toughest wind conditions. JS500 BOLTS GSI uses JS500 bolts paired with sealing washers to protect the grain. JJS500 coated hardware provides added protection from rust, promoting longer bin life. BASE ANGLE Rolled structural base angle prevents water from entering at the base of the bin for improved grain protection. Visit www.grainsystems.com to find your local GSI Dealer.

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40-SERIES™  GRAIN BINS-6

Z-TEK™ ROOF SYSTEM GSI’s 40-Series™ grain bins feature the precisionengineered Z-Tek Roof System. Designed for increased load capacity and larger fill equipment, the system incorporates z-shaped rafters and purlins, clips, peak ring, flat top and roof panel for unsurpassed strength and protection. Designed to handle extreme loads, the Z-Tek Roof System has been tested with loads over 112 tons. GSI EXCLUSIVE ROOF EXHAUSTER MOUNTING LOCATION Moving air in and out of the bin efficiently is essential. GSI bins feature roof exhauster mounting plates near the peak for improved airflow by providing...

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40-SERIES™  GRAIN BINS-7

BIN ROOF FLAT TOP High volumes of grain need to be moved quickly and efficiently. That means material handling equipment is also getting bigger, which makes a bigger flat top necessary to support heavier equipment. Integrated attachment points within the flat top eliminate guesswork on where to attach material handling equipment for more accurate assembly. An optional integrated peak walk-around is available on bins larger than 54' diameter. ACCESSORY MOUNTING RING The accessory mounting ring gives builders a 360-degree surface to attach external equipment, allowing material handling equipment...

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40-SERIES™  GRAIN BINS-8

GSI offers a range of designs to meet a variety of grain type or aeration requirements. All floor parts are galvanized for lasting durability and feature a unique locking system that reduces floor movement and supports extreme load conditions. DURA-LOK FLOORING Easy to sweep and clean, the Dura-Lok floor is the strongest available and ideal for tall bins. Supported by our monorail post-and-beam system, the Dura-Lok floor system features 3.5" wide sections for a stronger, more stable floor. Perforation Options Standard (0.094") or small grain (0.050"). Floor-Support Options Commercial-grade monorail...

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40-SERIES™  GRAIN BINS-9

AERATION & CONDITIONING SYSTEMS Maintaining consistent grain quality is essential to long-term profitability and viability. GSI manufactures a complete line of aeration and grain-conditioning systems to help maintain grain quality in any operation. Having the right size of fan and drying system for your operation is key. Too much airflow can be as bad – sometimes even worse – than too little. Our network of experienced and knowledgeable dealers and contractors ensures your bin is equipped with the aeration and conditioning system that matches its specific requirements to reduce costs and boost...

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40-SERIES™  GRAIN BINS-10

UNLOAD SYSTEMS X-SERIES SWEEP THE TRUE ZERO-ENTRY BIN SWEEP The zero-entry X-Series Sweep incorporates our industry-leading positive drive system and the most intelligent sweep control on the market today to provide the highest performance of any zero-entry sweep. Additional safety switches are easily added to the X-Series control to prevent employees from entering the bin during the operation of the sweep. The sweep auger will remain engaged even during avalanche situations where the drive motor reverses direction to maximize capacity and minimize the reverse travel. Two auger sizes available:...

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40-SERIES™  GRAIN BINS-11

UNLOAD SYSTEMS LEAVE-IN SWEEPS Features include premium Thick-Edge flighting and motorized tractor drive & SureGrip™ wheel, ensuring reliable power and traction. Other features include a skeletonized frame, singleadjustment carrier wheels, powder-coat finish and choice of standard or auto-drive control panels. Exclusive UL listed collector ring allows power through to the sweep motor and prevents cables from twisting as the sweep rotates. Retrofit compatible and available in 10" and 12" models. Designed for 30'-105' bins, with capacities up to 6,500 BPH. PADDLE SWEEPS Designed for high capacity...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.