Foreword
The document highlights the increasing significance of water resources and introduces innovative products for water well construction and geothermal energy. It aims to provide quick access to product information and offers personalized project advice.
GWE Group Overview
Founded in 1920, GWE has grown from a retail shop to a major player in water well construction, merging with competitors and expanding internationally. It is now part of BAUER Resources GmbH.
Product Sections- PVC Well Materials: Includes screen pipes, casings, and accessories, noted for corrosion resistance and economic efficiency.
- Steel Well Materials: Features stainless steel products and coated materials for well construction.
- Pump Riser Pipes: Available in stainless steel, plastic, and coated variants, with centering devices for installation.
- Fiberglass and Submersible Pumps: Offers a range of pumps including high-efficiency systems and monitoring solutions.
- Grouting Material and Sealing Clays: Provides materials for sealing and grouting in well construction.
- Drilling Mud: Includes bentonite and polymers for drilling applications.
- Well Covers: Covers various well head and shaft solutions.
- Geothermal Energy: Offers specialized shafts and probes for geothermal applications.
- PE Pipe Systems: Focuses on drinking water applications.
- Hand and Solar Pumps: Includes emergency and solar-powered pumps.
- Irrigation: Provides solutions for garden and agricultural irrigation.
- Installation Accessories and Services: Offers a range of installation tools and services including camera inspections and monitoring systems.
Technical InsightsThe document provides detailed technical specifications and advantages of using PVC in well construction, emphasizing its chemical and physical properties, load-bearing capacity, and
filter permeability. It also discusses the importance of proper design and installation to ensure efficiency and longevity of well systems.
Specifications- PVC-U pipes are standardized according to DIN 4925 and are available in structural lengths of 1 to 4 meters. They feature either pipe thread or trapezoidal thread connections.
- Physical characteristics include an elasticity modulus of approximately 2,500–3,000 N/mm², a density of 1.4 g/cm³, and a Vicat softening temperature of approximately 80°C.
Installation Guidelines- The document provides a nomogram to assist in selecting the appropriate pipe series based on external pressure loads and water levels during annular gap backfill.
- Screen pipes can be installed up to 30% deeper than comparable casings due to their permeability.
Product Characteristics- Gravel pre-packed screens are made of PVC-U with a gravel-resin-hardener mixture, offering uniform gravel filling.
- TNA casings and screen pipes are designed for narrow borehole diameters and feature a non-protruding trapezoidal thread connection.
- GWE NORESTA® pipes offer pressure-tight connections with tension-resistant push-fit sleeve systems, suitable for depths up to 200 meters.
Performance Data- Load-bearing capacities and compressive strengths are specified for various diameters, with external compressive strengths ranging from 1.1 to 1.9 N/mm².
- Slot widths for screen pipes range from 0.3 to 3.0 mm, allowing for customization based on soil requirements.
Recommendations- Use GWE lubricant with KTW approval for installation to ensure proper sealing and performance.
GWE NORESTA® 2.0- Designed for PVC/steel combination expansions with gravel cages.
- Features a double O-ring seal to prevent peaks during geophysical exploration.
- Tool-free installation with a tension-resistant push-fit sleeve system.
- Corrosion-free and chemically resistant.
GWE NORIP Pipe®- Designed for secure groundwater measurement points.
- Features a double spigot socket with trapezoidal thread for easy installation.
- Robust design with high notch impact strength.
PVC Wire-Wrapped Screen- High filter capacity with minimal slot widths.
- Steel-reinforced PVC wire wrap profile for high dimensional stability.
- Thread connection according to DIN 4925.
VALUE PVC Screen Pipes and Casings- Designed for water well construction up to 150 m depth.
- Glued socket connection with external compressive strengths up to 10 bar.
Lowering Screens and Solid Pipes- Made of PVC-U plastic, corrosion-free.
- Available in various dimensions and connection types.
HLS High-Performance Slotted Screens- Designed for high capacity applications.
- Features a large open area and reduced external compressive strength.
PVC Glass Bead Pre-Packed Screens- Ideal for temporarily operated groundwater measurement points.
- Features a glass bead coating for high adhesive strength and reduced sand entry.
PVC Double Sheath Screen- Used for constructing double filter gravel fillings in fine sandy soils.
- Features a glass bead filling for high resistance to acids and bases.
HAGULIT® Products
HAGULIT® products are manufactured using whirl sintering, resulting in high-quality coatings. They are used in water management and well construction, offering enhanced corrosion protection and impact resistance.
Material Specifications
Standard material alloys used in water well construction include V2A and V4A, selected for corrosion resistance and availability.
Product Characteristics
Products include wire-wrapped screens, casings, and bridge slotted screens, noted for high mechanical resistance and large open areas.
Technical Data
Tables provide detailed technical data for different products, including dimensions, load-bearing capacities, and weight.
Benefits of HAGULIT® Coating
HAGULIT® is a thermosetting plastic offering hygienic approval, high impact resistance, and chemical resistance, suitable for temperatures ranging from -30°C to +80°C.
Conclusion
The document concludes by emphasizing the advantages of HAGULIT® products in terms of quality, flexibility, and economic attractiveness, particularly in applications requiring high corrosion resistance.
Technical Specifications
1 N/mm² corresponds to 10 bar. Other pipe dimensions and connection systems are available upon request.
Pipe Dimensions and Load-Bearing Capacity- DN 200 to DN 800 pipes with varying outer diameters, wall thicknesses, and load-bearing capacities ranging from 150 kN to 350 kN.
- Open area of filter pipes is consistent at 12% or 16% depending on the size.
External Compressive Strength
Varies with wall thickness and diameter, with specific values provided for DN 200 to DN 800.
Product Description
GWE gravel pre-packed screens are made of steel with HAGULIT® coating, featuring a bridge slotted screen pipe and a filter gravel sheath.
Product Characteristics- Material: Steel S355J with HAGULIT® coating.
- Mesh: Bridge slot mesh 2.0 +/- 0.4 according to DIN 4900.
- Graining: Ranges from 1–2 mm to 4–7 mm.
- Connection types include ZSM and Flange for various DN sizes.
Centering Devices for Well Construction
Available for DN 150 – DN 1200, featuring flat steel springs and optional retaining clamps.
Installation Tools for Well Materials
Includes lifting taps, flanges, and retaining clamps for various DN sizes, adhering to DIN standards.
Bridge Slotted Screens for Dewatering
Robust steel screens available in various connection types and structural lengths, designed to withstand impacts.
Design of Pump Riser Pipes
Emphasizes the importance of proper dimensioning to avoid operational difficulties and optimize cost savings.
Pump Riser Pipes
Available in stainless steel and plastic, with various connection types and pressure ratings.
Conclusion
The document provides detailed specifications and descriptions of various well construction materials and tools, emphasizing the importance of proper selection and dimensioning to ensure operational efficiency and reliability.
Specifications- Flange and Bolt Specifications: Details on flange diameters, bolt circle diameters, and screw specifications for different pipe sizes.
- Weight Specifications: Weight data for pipes of different diameters and lengths, indicating the structural lengths and connection types.
- Material Specifications: Information on materials used, such as stainless steel grades (1.4301, 1.4571) and PVC-U for plastic pipes.
Product Descriptions- Stainless Steel Riser Pipes: Descriptions of riser pipes with tension-resistant push-fit sleeve connections, pressure ratings (PN25, PN40, PN100), and installation guidelines.
- Plastic Riser Pipes (GWE-SECA®): Details on PVC-U pipes resistant to various water types, with trapezoidal thread connections and pressure rating PN10.
Installation Procedures- Stainless Steel Pipes: Recommendations for using lubricants with KTW approval, inspection of shear springs and O-rings during installation and dismantling.
- Plastic Pipes: Step-by-step installation instructions for GWE-SECA® pipes, including adapter connections and safety cap engagement.
Technical Data- Dimensions and Strength: Detailed dimensions for media pipes, spigot sockets, shear springs, and O-rings, along with tensile strength data.
- Physical Characteristics: Data on elasticity modulus, impact strength, density, and yield stress for PVC-U pipes.
Benefits- Quick and secure installation, hygienic safety, and short delivery periods for stainless steel pipes.
- Manual screw fitting and reliable leak tightness for plastic pipes.
Installation Instructions
1. Secure the submersible pump cable with clamps above and below the connection.
2. Install a backflow inhibitor above the riser pipe to prevent water shocks.
Product Descriptions
HAGULIT® Riser Pipes: These pipes feature a flange joint with high tensile strength and are coated for chemical resistance, making them suitable for demanding environments.
HAGUDOSTA® Riser Pipes: These pipes use a socket joint with O-rings and shear rods for quick installation and high tensile strength.
HAGULIT® Hybrid Riser Pipes: These pipes combine coated black steel with stainless steel connections for increased load-bearing capacity and higher pressure ratings.
HAGUTHERM® Riser Pipes: These pipes have a hard rubber lining for thermal and chemical resistance, suitable for geothermal applications.
Technical Specifications
- Material: Steel S235JR with various coatings.
- Pressure Ratings: PN 16 to PN 40.
- Connection Types: Flange, ZSM, and threaded connections.
- Dimensions: DN 40 to DN 250, with structural lengths from 1 to 6 meters.
Benefits
- High corrosion protection and chemical resistance.
- Suitable for high chloride concentrations and geothermal applications.
- Easy installation and dismantling.
Chemical Resistance
These pipes can withstand various chemical concentrations, including high levels of chloride and sodium, at temperatures up to 80°C.
Fiberglass Products
GWE offers fiberglass-reinforced plastic pipes (FRP) for high-pressure applications, combining high tear resistance with corrosion resistance. These are used in oil and gas extraction and other corrosive environments.
Conclusion
The document provides detailed specifications and benefits of various riser pipes and fiberglass products, emphasizing their chemical resistance, ease of installation, and suitability for demanding applications.
FRP Pipes
FRP pipes are primarily used in corrosive environments such as saltwater injection wells, observation wells, and production wells. They are designed for depths up to 3,000 meters and are compatible with stainless steel wire-wrapped screens for brine wells.
Fiberglass Tubing and Casings
These components feature a ZSM connection with O-rings for hydraulic sealing and a locking mechanism for mechanical coupling. They are easy to install, reducing installation time by up to 50%.
Submersible Pumps
The document outlines various submersible pump models, their applications, and advantages. GWE offers pumps made from stainless steel, suitable for drinking water wells, and available with asynchronous or synchronous motors.
Motor Technologies
Asynchronous motors are cost-effective and simple, operating with a slip between the rotor and stator. Synchronous motors, although more expensive due to the use of rare earth metals, offer higher efficiency and power factor, reducing energy costs significantly.
GWE and Grundfos Partnership
GWE is an authorized GRUNDFOS SUB FACTORY in Germany, ensuring fast delivery and ISO-certified assembly of submersible pumps.
Technical Specifications
The document includes detailed specifications for different pump models, including maximum flow rates, pressure heads, and power requirements.
Specifications
The document provides detailed specifications for GWE submersible pumps, including various models ranging from 4” to 12” with different flow rates and pressure capabilities.
Procedures
Installation instructions emphasize the importance of placing the pump above the well screen and ensuring proper motor cooling.
Standards and Materials
The materials used in the construction of the pumps include stainless steel and other corrosion-resistant materials.
Recommendations
Recommendations include maintaining a minimum frequency for frequency converter operation, ensuring sufficient cooling, and using motor protection switches.
Technical Data
The document provides technical data for various pump models, including flow rates, pressure heads, motor voltages, and material specifications.
Accessories and Packaging
Accessories such as submersible cables, cooling jackets, and switch boxes are available.
Applications
The pumps are suitable for a range of applications, including geothermal water systems, groundwater sampling, and high-pressure applications.
Benefits
The document highlights the benefits of using GWE submersible pumps, such as energy savings, enhanced motor efficiency, and reduced operating costs.
Material Specifications
The document outlines the materials used in the construction of various components, including stainless steel 1.4301 and grey cast iron EN GJL 250.
Technical Data
The document provides detailed technical specifications for submersible pumps, including engine performance, nominal current, extraction rates (Q), and pressure head (H).
Performance Charts
Graphs illustrate the relationship between pressure head (H) and extraction rate (Q) for different pump models, showing optimal operating performance.
Model Specifications
Each pump model is detailed with power, voltage, nominal current, maximum pressure head, maximum extraction rate, sieve diameter, pressure joint size, dimensions, and weight.
Application
The pumps are designed for pumping dirty liquids, wastewater, and pumpable sludges.
Construction Components
The document lists materials for various components like motor housing, pump housing, and wheels, emphasizing the use of stainless steel and grey cast iron.
Additional Information
A link is provided for more detailed data specifications.
Submersible Pumps
These pumps are robust, wear-resistant, and lightweight, designed for pumping sandy rainwater, groundwater, or dirty liquids.
Self-Priming Garden Pumps
The SHC series is a self-priming horizontal centrifugal pump designed for home water supply, rainwater use, and irrigation.
Gasoline-Powered Pumps
Honda pumps are available for freshwater and wastewater applications, capable of handling solids up to 31 mm in size.
GWE Monitoring & Control System (MCS)
This system allows for intelligent management of wells, pump stations, and water reservoirs.
Accessories
The document also lists various accessories such as pressure tanks, motor protection devices, cooling jackets, and valves.
Specifications
The document outlines specifications for various well shaft products made from reinforced concrete and stainless steel.
Product Descriptions
1. Concrete Well Shafts: Available in single-piece and multi-piece designs, these shafts are suitable for areas without traffic loads.
2. Stainless Steel Well Shafts: These are characterized by their hygienic surfaces and low weight.
3. Well Houses: Above-ground alternatives to well shafts, offering safety, accessibility, and protection against unauthorized access.
4. Well Hoods: Designed for rapid installation, these provide protection against unauthorized access and environmental conditions.
Technical Data
The document provides detailed technical data for each product type, including dimensions, weight, and material specifications.
Benefits and Features
- Turnkey solutions with pre-assembled components.
- Fast and easy installation.
- Customizable designs to meet specific customer needs.
- Durable and resistant to environmental conditions.
- Safety features to prevent unauthorized access.
Optional Features
Products can be customized with additional features such as uplift prevention, grounding connections, and various coatings for enhanced durability and aesthetics.
Design Examples
The document includes design examples for well shafts and houses, illustrating different configurations and optional features available to customers.
Specifications and Optional Features
The document outlines various optional features for well covers, including vapor hoods with insect screens, CFC-free insulation, safety locks, magnetic contacts, reinforced lids, and extended base frames for concrete installation.
Technical Data
The document provides detailed technical data for circular and square/rectangular well covers, specifying dimensions, weights, and configurations with or without vapor hoods and insulation.
Product Descriptions and Characteristics
1. Stainless Steel Riser Pipes: Designed according to DIN 3620 and UVV-VGB 74, these pipes are corrosion-resistant and feature slip-proof rungs for secure steps.
2. Stainless Steel Aeration Stack: Used for aeration and ventilation in well shafts, available in various structural lengths and mounting options.
Geothermal Energy Products
The document highlights the importance of geothermal energy as a sustainable and reliable energy source.
Compact Shafts
1. GWE FixBox: A compact distribution shaft for connecting geothermal probes to residential buildings, featuring water pressure-tight fittings and easy installation.
2. GWE Compact Shaft 400 and 612: Designed for accommodating multiple probe circuits, these shafts support vehicle traffic and offer uplift protection.
Conclusion
The document provides a comprehensive overview of well covers, geothermal energy products, and accessories, emphasizing compliance with standards and the benefits of geothermal energy systems.
Compact Shafts- GWE Compact Shaft 695: Designed for up to 10 probe circuits, suitable for vehicle traffic, and features a ready-to-install delivery.
- GWE Compact Shaft Geo 400: Accommodates up to 3 probe circuits, ideal for single-family homes, and features a telescopic cap for ground level adjustment.
- GWE Geothermal Shaft Geo 800: Supports up to 8 probe circuits with a height-adjustable dome cover and various traffic load solutions.
- GWE Geothermal Shaft GEO 1225: Offers solutions for up to 28 probe circuits with a flexible system for various installation situations.
- GWE Geothermal Shaft GEO 1500: Provides flexibility for up to 28 probe circuits, with options for custom solutions and traffic load coverage.
Geothermal Probes- GWE EWS Duplex Probe: Made from high-quality PE 100 RC material, these probes are pre-assembled and pressure-tested, featuring a slim design for fast installation and minimal pressure loss.
Heat Transfer Fluid- GWE OptiFlow® N 1.6: A heat transfer fluid with antifreeze and corrosion inhibitors, offering protection up to -50°C.
Technical Specifications- Materials used include PEHD and Polyethylene 100 RC.
- Dimensions and load capacities vary across different models, with options for custom solutions.
- Accessories include various fittings, shaft covers, and electro-welding joints.
Conclusion
The document outlines GWE's comprehensive range of geothermal energy solutions, emphasizing their adaptability, ease of installation, and compliance with industry standards.
PE Pipe Systems
Polyethylene (PE) pipes are highlighted for their durability, corrosion resistance, and low weight, making them ideal for water supply systems.
Geothermal Energy Accessories
The document lists various accessories for geothermal energy systems, such as Y pieces, centering devices, and electro-welding components.
Hand and Solar Pumps
GWE offers a range of hand and solar pumps designed for rural and emergency water supply.
Product Specifications
Detailed specifications for various products are provided, including dimensions, materials, and installation depths.
Conclusion
GWE GmbH's products are designed to provide reliable, efficient, and sustainable solutions for water supply and geothermal energy applications.
Specifications
The document outlines the materials and dimensions of different components, such as riser pipes made of PVC and stainless steel, pump bodies, and drive units.
Materials
Key materials include PVC, stainless steel, galvanized steel, and synthetic rubber.
Product DescriptionsThe document describes the KARDIA® 2000 emergency
hand pump system, highlighting its corrosion resistance, energy independence, and suitability for small well diameters.
Performance Data
The document provides performance metrics for different pump models, including pumping rates, hydraulic efficiency, and pressure head.
Installation and Accessories
Information on installation accessories, such as well heads, protective pipes, and control devices, is provided.
Irrigation SystemsThe document discusses irrigation solutions, including drip
hoses and control systems.
Applications
The products are suitable for various applications, including emergency water supply, agricultural irrigation, and rural water supply in different countries.
Drippers and Drip Hoses
The document introduces the D1000 dripper with ActiveFlex™ technology, which prevents soil and root intrusion.
Control ValvesThree types of control valves are described: V1000, V2000, and V3000, each designed for different pressure and flow rate requirements.
Filtration Systems
Filtration is emphasized as crucial for preventing clogging in microirrigation systems.
Smart Irrigation Solutions
Companies like Solem and WiseConn provide IoT-based irrigation solutions with components such as gateways, control devices, and sensors.
Automatic Irrigation Systems
Rain Bird's automatic irrigation systems are highlighted for their ability to precisely control water usage.
Installation Accessories
The document concludes with a mention of various installation accessories available for irrigation systems.
Product Description
GWE GmbH specializes in professional well construction, offering tailored assistance for each project.
Importance of Well Maintenance
Regular maintenance is crucial to prevent performance losses and breakdowns.
Camera Inspection Systems
GWE provides advanced camera systems for inspecting wells up to 500 meters deep.
Inspection Capabilities
GWE offers inspection services for vertical wells (up to 500 m depth) and horizontal wells (up to 150 m length).
Well and Pump Services
GWE provides well regeneration, rehabilitation, and repair services, along with pump maintenance and testing.
Additional Services
GWE's portfolio includes video inspections, precise measurement services, energy optimizations, and project management.
Design and Training Services
GWE offers design calculations for well screens and casings, stainless steel staining for corrosion resistance, and training based on W 120 standards.
Contact Information
GWE GmbH is located in Peine, Germany, and can be contacted via phone or email for further inquiries.