MANPCA

MANPCA
1 / 80 PagesView full catalog

MANPCA

Product catalog summary
Introduction
The document is an instruction manual for the PCA310, PCA320, PCA330, and PCA340 series of analyzers, which measure chlorine, pH, temperature, and ORP. These models offer features like automatic measurement, dosing regulation, and data communication.
Specifications
The analyzers provide automatic measurements for chlorine, pH, temperature, and ORP, with dosing regulation capabilities. They include selectable sampling periods, alarm systems, and GSM network data links. The devices are housed in a Nema 4X enclosure and support RS485 serial communication.
Ordering Information
The ordering code is structured as PCA3a0-b, where 'a' indicates the analyzer type and 'b' specifies the power supply voltage.
Installation and Setup
Installation involves hydraulic and electrical connections, input filters, probes, and pump tubes. Detailed instructions ensure proper setup and operation.
Operation
The analyzers operate in automatic, standby, and manual modes, featuring a user-friendly interface for easy navigation and parameter modification.
Calibration
Calibration procedures for chlorine, pH, and analog outputs are provided to ensure accurate measurements and optimal performance.
Maintenance
Routine maintenance includes electrode conditioning, pump tubing replacement, and cleaning of the measurement cell, crucial for analyzer longevity and reliability.
Safety and Warnings
Safety precautions are emphasized, especially when handling chemical samples and reagents. Users should review Material Safety Data Sheets and adhere to safe handling procedures.
Conclusion
The PCA310-340 series analyzers are versatile instruments for monitoring chlorine, pH, ORP, and temperature. Proper installation, operation, and maintenance are essential for accurate and reliable results.
General Description
The analyzers measure chlorine, pH, ORP, and temperature in water samples, using HI1005 and HI2008 probes. They feature a NEMA compliant case, ensuring chemical and temperature resistance, with wall mounting capabilities.
Specifications
- Chlorine Measurement: Range 0.00 to 5.00 mg/L, accuracy ±8% or ±0.05 mg/L.
- pH Measurement: Range 0.00 to 14.00 pH, accuracy ±0.05 pH.
- ORP Measurement: Range 0 to 2000 mV, accuracy ±1 mV.
- Temperature Measurement: Range 5.0 to 75.0 °C, accuracy ±0.5 °C.
- Outputs: Various voltage and current outputs, with RS485 and GSM communication options.
Functional Description
The analyzers display measured values, controller status, and time on a backlit LCD, with LEDs for alarms, dosing, and system errors. The keypad allows navigation and configuration of settings.
Operating Description
Chlorine concentration is measured using a colorimetric method, with a peristaltic pump introducing reagents. pH and temperature are measured using a combined sensor, with ORP measured separately.
Installation and Initial Preparation
Installation should be performed by qualified personnel, with the analyzer located near the sampling point, indoors, and away from direct sunlight. Proper hydraulic connections are essential.
Filter Specifications
The first filter should have a pore size of 50-100 µm, while the second filter must be 0.5 µm. Proper installation and maintenance instructions are provided.
Installing pH and ORP Probes
The analyzer must be turned off before mounting probes. The pH probe (HI1005) should be installed in the lower position and the ORP probe (HI2008) in the higher position.
Installing Pump Tubes
Details the installation of pump tubes, emphasizing correct placement of plastic collars and grommets.
Electrical Connections
Electrical connections should be handled by qualified personnel, with detailed instructions for power connection and safety warnings.
Alarm and Error Systems
The analyzer includes alarm and system error relays to signal issues, with conditions for activation and display indications explained.
Chlorine and Acid/Alkali Dosing Relays
These relays are activated based on setpoints and deltas, with conditions for activation and deactivation outlined.
Recorder Output and Proportional Dosing Pump
Various output options are available, with specific instructions for connecting proportional dosing pumps.
RS485 Communication
The analyzer supports RS485 serial communication with selectable baud rates, and the GSM module can be connected via this port.
Startup and User Interface
Upon powering up, the analyzer initializes and displays key information. The user interface is organized into panels for different measurements.
Menu Mode and Parameter Modification
The analyzer's settings can be accessed and modified in menu mode, which is password-protected.
User Interface and Parameter Editing
Describes the procedure for editing parameters, with navigation through arrow keys and editing via the SET key.
General Settings
Settings are stored in nonvolatile EEPROM memory, restored after power failures. Factory default settings are applied on first power-up.
Working Modes
The analyzers have three modes: Automatic, Standby, and Manual, each with specific functions.
Chlorine Settings
Outlines settings for chlorine measurement, including reagent changing and analog output configuration.
Alarms and Calibration
Two alarm setpoints for chlorine can be configured, with detailed calibration procedures provided.
pH Measurement
Settings related to pH measurement are grouped in the "pH Menu," with options for viewing maximum and minimum pH values.
Analog Output Configuration
The PCA series analyzers offer voltage and current analog outputs, with configuration instructions provided.
Dosing Mode
In dosing mode, the output is set to 4-20 mA, proportional to the pH or chlorine regulator output.
Calibration Procedures
Calibration ensures the output matches the selected range, with procedures for voltage and current outputs.
System Logging
The analyzers can log up to 3500 records, storing data like chlorine, pH, ORP, and temperature values.
Serial Communication
The PCA analyzers support RS485 communication in STANDARD or GSM mode, with data download and SMS alert capabilities.
GSM Features
To use GSM, a SIM card is required. The analyzer can send SMS alerts for alarms and provide information on request.
Specifications and Features
The PCA310 - PCA340 analyzers are equipped with GSM modules for sending SMS alerts and information.
SMS Management
Users can configure the maximum number of SMSs based on the SIM card's credit, with warnings for limits and expiration.
Modem Connection
The analyzers support remote interrogation and parameter changes via modem connection.
Maintenance Procedures
Regular maintenance includes checking for leaks, replacing pump tubing, and cleaning the measurement cell.
Electrode Conditioning and Maintenance
Proper storage and cleaning of probes are essential for accurate measurements.
Troubleshooting
Common issues include noise, drifting, and slow response, with solutions provided.
Errors, Alarms, and Warnings
The system provides detailed error messages with suggested actions for resolution.
Error Messages
Includes messages like "No Reagent," "Hardware Error," and "Detector Error," with solutions.
Alarm Messages
Includes "High/Low Chlorine," "High/Low pH," and "High/Low ORP," with adjustment instructions.
Warning Messages
Includes "Dirty Cell," "Reagent Low Level," and "Cl Calibration Old," with corrective actions.
GSM Related Issues
Includes "GSM Wrong PIN Code," "GSM Init failed," and "GSM Card Expired," with solutions.
Calibration Issues
Includes "pH/ORP/Temp. Calibration Old" and "No pH/ORP/Temp. Calibration," with contact instructions.
Accessories
List of accessories and solutions available for use with the PCA series.
Warranty
The PCA series is warranted for two years against defects in workmanship and materials.
See more

Catalog excerpts

MANPCA-2

Dear Customer, Thank you for choosing a Hanna Instruments product. Please read this instruction manual carefully before using the instrument. This manual will provide you with the necessary information for correct use of the instrument, as well as a precise idea of its versatility. If you need additional technical information, do not hesitate to e‑mail us at [email protected] or view our worldwide contact list at www.hannainst.com. This instruction manual has been written for the following: PCA340 – Chlorine, pH, temperature analyzer with 2 analog outputs. PCA330 – Chlorine, pH, temperature,...

 Open the catalog to page 2
MANPCA-7

PRELIMINARY EXAMINATION Remove the analyzer from the packing material and examine it carefully to make sure that no damage has occurred during shipping. If there is any noticeable damage, contact your local Hanna Instruments Office immediately. Each analyzer is supplied complete with: • 2 pcs. reagent bottles (1 pc. indicator and 1 pc. buffer solution) • 2 pcs. reagent bottle caps • 5 pcs. DPD compound powder • tubing • Instruction Manual Note: Save all packing materials until you are sure that the instrument functions correctly. Any damaged or defective items must be returned in their original...

 Open the catalog to page 7
MANPCA-8

GENERAL DESCRIPTION The Hanna Instruments PCA310, PCA320, PCA330 and PCA340 series of chlorine, pH, ORP and temperature analyzers are microprocessor controlled, process analyzers which continuously monitor a sample stream for chlorine content, pH, ORP and temperature values. The PCA310 - PCA340 monitor the free chlorine or total chlorine in the 0.00 to 5.00 mg/L range depending on the factory settings and used reagents. In the DPD Colorimetric method, N, N-Diethyl-p-phenylenediamine indicator and a buffer are mixed with the sample. The resulting chemical reaction causes a magenta color to form....

 Open the catalog to page 8
MANPCA-9

Each chlorine alarm can be enabled or disabled. Three pH level setpoints can be adjusted by the operator: a dosing setpoint and two alarm setpoints. The pH control mode is user selectable: on/off or proportional dosing. The proportional dosing factor (1/∆) is user selectable with a delta between pH 0.1 and 2.0 . The on/off dosing hysteresis is user selectable between pH 0.05 and 2.00. pH dosing system controls a SPST relay. GENERAL DESCRIPTION Four chlorine level setpoints can be adjusted by the operator: a proportional dosing setpoint, two alarm setpoints and a minimum level for dosing. The...

 Open the catalog to page 9
MANPCA-10

MECHANICAL DIMENSIONS Time is displayed on the main panel and a time related warning system for “Old calibration”, “Reagent expired” and “SIM expired” is available. The language for user interface can be easily changed without restarting the analyzer.

 Open the catalog to page 10
MANPCA-11

1. Alarms, dosing, system error LED’s 2. Character Display 3. Cable glands 4. Keypad 5. Peristaltic Pump 6. Sample Tubing 7. Access Point to Cell 8. Measuring Cell 9. Drain Tube 10. Output Port 11. Drain Port Valve 12. Drain Port of Measuring Cell FUNCTIONAL DESCRIPTION WARNING IF ANY CONDENSED HUMIDITY IS FOUND INSIDE THE CASE PLEASE CONTACT YOUR VENDOR OR HANNA CUSTOMER SERVICE. 13. Pressure Regulator Output Port 14. Incoming Pressure Regulator 15. Buffer Bottle 16. Indicator Bottle 17. Sample Inlet Port 18. Electrodes Holder 19. pH Electrode (not included) 20. Sample Output Port 21. Electrovalve...

 Open the catalog to page 11
MANPCA-12

DISPLAY, LEDS AND KEYPAD ALARM DOSING CHLORINE DOSING ACID/ALK. SYSTEM ERROR Chlorine/pH/ORP Analyzer DISPLAY The display contains 4 lines with 20 characters on one line. The information and error messages are clearly displayed in plain language, without error codes. The display has back light for better visibility. The analyzer is in main panels mode when displays a panel that contains the measured values. Several main panels could be selected by pressing the up and down arrow keys. The PCA310 do not have the main mode for the display. 3 1 - measured values 2 - controller status 3 - current...

 Open the catalog to page 12
MANPCA-13

1 - measured value (chlorine, pH, ORP or temperature) 2 - measurement units (mg/L, pH, mV, °C or °F) 3 - current time in format HH:MM 4 - warnings, alarms and errors, displayed one at a time 5 - secondary information. DISPLAY, LEDS AND KEYPAD LEDs i DOSING ' CHLORINE ! SYSTEM ERROR Three or four LEDs are present on the front panel: ALARM LED (red) , signals the presence of at least one alarm and the closing of the Alarm relay. When the alarm is present, the LED blinks. When the analyzer is in MANUAL mode, the LED is on but not blinking. DOSING CHLORINE LED (green), signals the closing of the...

 Open the catalog to page 13
MANPCA-14

The keypad has 8 keys with the following signification: UP and DOWN ARROWS • select the main display appearance, • select the menu, • select an item from a list, • edit values. LEFT and RIGHT ARROWS • select an error message, • select an item to edit, • select the current digit for editing. MENU MENU enter in menu mode. CFM CFM confirm the selected menu and edited values. SET SET starts editing the selected item. ESC ESC • return to the previous menu, • exit from operation without saving.

 Open the catalog to page 14
MANPCA-17

CHLORINE MEASUREMENT Referring to the drawing on page 11 and the Fluidic Diagram on page 18, the Sample Line is connected to the instrument at the Sample Port (#17); an internal Regulator (#14) reduces the inlet pressure from a maximum of 4 bar (57.2 psi) down to 1 bar (14.3 psi); from the Regulator a nylon tube is connected to the input of the Electrovalve (#21). The output of the valve goes to the Drain Port (#11) and then to the Measuring Cell (#8). An optional Filter can be installed to the sample port if the stream is excessively turbid. The sample coming from the line normally flows through...

 Open the catalog to page 17
MANPCA-18

OPERATING DESCRIPTION After a delay for the color development, a series of measurements (with LED on and off) are taken (sample level) to determine an average chlorine concentration measurement. The reacted sample signal is then measured and displayed. This sequence is repeated every 3 to 90 minutes (user-selectable). METHOD OF ANALYSIS Free available chlorine oxidizes the DPD indicator reagent at a pH between 5.5 and 6.0 to form a magenta-colored compound. The intensity of the resulting color is proportional to the concentration of chlorine in the sample. The purpose of the buffer solution is...

 Open the catalog to page 18

All Hanna Instruments catalogs and technical brochures

  1. HI98115

    2  Pages

  2. HI98118

    2  Pages

  3. General Catalogue

    1012  Pages

  4. General Catalog

    772  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.