1. Catalogs
  2. HayBuster
  3. 3106 ROCK-EZE

3106 ROCK-EZE

3106 ROCK-EZE
1 / 84 PagesView full catalog

3106 ROCK-EZE

Product catalog summary
Introduction
The 3106 ROCK-EZE is a dual-function machine designed for windrowing and rock picking, capable of handling rocks from 2 to 15 inches in diameter. The manual provides comprehensive guidance on operation, maintenance, and troubleshooting.

Purpose
The manual aims to detail maintenance requirements and routine adjustments for optimal performance, including a troubleshooting section for field issues.

Safety
Operators are required to wear protective gear, and loose clothing is prohibited. Safety-alert symbols and labels are included to ensure safe operation.

Dealer Preparation
Dealers are responsible for assembling and adjusting the machine, conducting pre-operation inspections, and training operators. They must also complete and return the Warranty Registration Card.

Operation
Pre-operation inspections and shutdown procedures are outlined. The hydraulic system requires a minimum of 12 G.P.M. and 1500 P.S.I. at the outlets. Operating tips and storage procedures are provided.

General Maintenance
Includes lubrication, axle, wheels, tires maintenance, and general appearance upkeep.

Appendices
Appendix A covers warranty details, Appendix B provides general specifications, and Appendix C lists operational requirements.

Parts Reference
Includes detailed diagrams and parts lists for the main frame assembly, wheels, hubs, rock box assembly, hydraulic assembly, and optional equipment.
Section 1: Safety

Overview: Emphasizes operator safety and adherence to safety instructions to prevent injury or death. Includes safety-alert symbols and guidelines for maintaining safety decals.

Key Points:
  • Operators must be in good physical and mental condition, avoiding operation under fatigue or influence of substances.
  • Proper clothing and protective gear, such as gloves, goggles, and ear protection, are essential.
  • Safety decals provide critical operational information and must be maintained in good condition.
  • Specific warnings and cautions are provided for various operational scenarios, including hydraulic system safety and machine maintenance.

Section 2: Dealer Preparation

Overview: Outlines steps for assembling the 3106 ROCK-EZE machine, ensuring it is ready for operation.

Key Points:
  • Assembly must be conducted on firm, level ground with specific drawbar height requirements.
  • Hydraulic hoses must be properly attached and charged, with safety blocks used during assembly.
  • Detailed instructions for assembling components like the Windrower and adjusting linkages are provided.
  • Proper alignment of sprockets and chains is crucial for machine operation.

Illustrations: Includes several illustrations to guide the assembly process, highlighting key components and their configurations.
Specifications and Setup:
Provides detailed instructions for aligning and setting up the Windrower, emphasizing the importance of ensuring the Windrower and drive chain case are at a 90-degree angle to each other. Proper alignment is achieved by adjusting the hanger and securing it with pipe clamps. The chain tension must be adjusted to prevent sagging, and the chain case should be filled with 90-weight oil.

Adjustments:
Necessary for optimal operation, including drawbar height and depth adjustments for the Windrower. Specific adjustments for the rock plate and kicker rotor stripper rubber ensure proper clearance and functionality.

Operation:
Advises operators to conduct a pre-operation inspection, checking hydraulic components, lug nuts, tire conditions, and other critical parts. A normal shutdown procedure is outlined to ensure safety. The hydraulic system operation is detailed, including hose connections and torquing procedures.

Operating Tips:
Includes ensuring the machine is properly assembled and connected to the tractor, managing rock box filling, and maintaining appropriate ground speed. Regular greasing of moving parts is recommended to prolong machine life.

Storage and Maintenance:
Instructions for preparing the machine for storage include cleaning, lubricating, and checking for worn parts. Removing the machine from storage involves removing protective coverings and following pre-starting inspection instructions. General maintenance includes lubrication schedules and axle, wheel, and tire care.

Warranty:
Concludes with a warranty statement from DuraTech Industries International Inc., covering defects in material and workmanship for one year from the purchase date.
Warranty Conditions: Covers defective parts returned to the factory in Jamestown, ND, within 30 days of failure. It becomes void if the machine is misused, neglected, altered, damaged by accident, or not maintained properly. Claims must be made through the original dealer, and the warranty does not cover tires, bearings, or accessories not manufactured by DuraTech Industries. DuraTech is not liable for damages beyond its control, including crop loss or rental costs. A valid warranty registration card must be received within 10 days of purchase.
General Specifications: The ROCK-EZE machine weighs 4,600 lbs with specific dimensions for shipping and transport. It features a clevis type hitch, two 11L x 16 tires, and a hydraulic motor-driven rock picker mechanism. The hopper has a capacity of one cubic yard of rocks and a dumping height of 84 inches.
Optional Equipment: Includes a drag plate to prevent rocks from being kicked into previously picked swaths and a hopper dump valve kit for tractors with limited hydraulic outlets.
Tractor Requirements: A minimum of 80 PTO horsepower and hydraulic output of 12 G.P.M. at 1500 P.S.I. are required, along with three double-acting valves with quick coupler outlets.
Parts Reference: Detailed parts list for the ROCK-EZE model 3106, including tires, wheels, hubs, hydraulic components, and various bolts and nuts. Specific part numbers and quantities are provided for maintenance and repair purposes.
Overview: This document is a technical parts reference for the 3106 ROCK-EZE equipment, detailing various components, kits, and assemblies used in the machinery. It includes part numbers, quantities, and descriptions for each item.
Key Sections:
  • Hydraulic Components: Lists various fittings, valves, spacers, bolts, nuts, washers, adapters, hoses, and kits related to the hydraulic system. Each item is specified with part numbers and descriptions, such as hose dimensions and connection types.
  • Drag Plate Option: Describes the drag plate kit, including its components like rubber hangers, mount straps, and bolts. The drag plate is used to prevent stones from rolling ahead of the rock wheel on smooth terrain.
  • Tail Light Assembly: Details the components required for the tail light assembly, including bolts, nuts, washers, and LED lights. It specifies different kits for machines based on their serial numbers.
  • Decals: Provides a list of decals used for branding, warnings, and information on the equipment. Each decal is identified by part number and description.
  • Documentation Feedback: Encourages users to provide feedback on the manual's quality and usefulness, with a form for comments and suggestions.
Critical Information:
  • Hydraulic System: Specifies various hoses and fittings essential for the hydraulic system's operation, indicating their specific applications, such as connections to dump cylinder rod ends and rockwheel cylinder ends.
  • Assembly Kits: Includes comprehensive kits like the valve dump kit and light retrofit kit, which are crucial for specific serial number ranges.
  • Installation Notes: For certain assemblies, such as the tail light, additional installation steps like drilling holes are noted.
See more

Catalog excerpts

3106 ROCK-EZE-1

Operating Instructions and Parts Reference Product Information DuraTech Industries International Inc. PO Box 1940, Jamestown, ND 58402-1940 Tel: (701) 252-4601• Fax: (701) 252-0502 0500104 • June 2018

 Open the catalog to page 1
3106 ROCK-EZE-2

A Tradition of Innovation Since 1966

 Open the catalog to page 2
3106 ROCK-EZE-3

Operating Instructions and Parts Reference DuraTech Industries International Inc. (DuraTech Industries) has made every effort to assure that this manual completely and accurately describes the operation and maintenance of the 3106 ROCK-EZE™ as of the date of publication. DuraTech Industries reserves the right to make updates to the machine from time to time. Even in the event of such updates, you should still find this manual to be appropriate for the safe operation and maintenance of your unit. This manual, as well as materials provided by component suppliers to DuraTech Industries are all considered...

 Open the catalog to page 3
3106 ROCK-EZE-4

A Tradition of Innovation Since 1966

 Open the catalog to page 4
3106 ROCK-EZE-5

ForewordAll personnel must read and understand before operating unit • The “Introduction” section, which explains normal operation of the machine. • Section 1, “Safety” which contains important safety information. • Section 2, “Dealer Preperation” to verify that the machine has been prepared for use. • Section 3.1, “Pre-Operation Inspection”. This 3106 ROCK-EZE combination windrower and rock picker is designed to windrow fields while picking rocks with diameters from 2 to 15 inches. As with all machinery, care needs to be taken by the operator in order to insure the safety of the operator and...

 Open the catalog to page 5
3106 ROCK-EZE-6

OPERATING INSTRUCTIONS

 Open the catalog to page 6
3106 ROCK-EZE-7

OPERATING INSTRUCTIONS

 Open the catalog to page 7
3106 ROCK-EZE-8

A Tradition of Innovation Since 1966 OPERATING INSTRUCTIONS

 Open the catalog to page 8
3106 ROCK-EZE-9

3106™ ROCK-EZE' Serial Number AJ330106 & Up 3106 ROCK - EZE OPERATING INSTRUCTIONS 1

 Open the catalog to page 9
3106 ROCK-EZE-10

Introduction This 3106 ROCK-EZE combination windrower and rock picker is designed to windrow fields while picking rocks with diameters from 2 to 15 inches. Purpose The purpose of this owner’s manual is to explain maintenance requirements and routine adjustments for the most efficient operation of your 3106 ROCK-EZE. There is also a trouble shooting section that may help in case of problems in the field. Any information not covered in this manual may be obtained from your dealer. Special Note: When reference is made as to front, rear, right hand or left hand of this machine, the reference is always...

 Open the catalog to page 10
3106 ROCK-EZE-11

rock wheel Introduction to 3106 ROCK-EZE components 1 cubic yard Rock Box is full when the rocks are level with the bottom of the screen. caster wheel windrower with paddles installed There are some important points to remember in the operation of your 3106 ROCK-EZE. 1. The Tractor used to power your rockpicker should have an adequate hydraulic system. A minimum of 12 G.P.M., and 1500 P.S.I. is required at the outlets where hoses from rockpicker are plugged into tractor. If the hydraulic system is not adequate, system will heat causing rotors to slow down and possibly stop. Some older tractors...

 Open the catalog to page 11
3106 ROCK-EZE-12

Hydraulic specifications Any tractor having an adequate system (minimum of 12 G.P.M. and 1500 P.S.I. at tractor outlets) may be used on th is rockpicker. The 3106 ROCK-EZE comes standard with hoses to accommodate triple outlets from the tractor. Optional kits are available for tractor with single or double outlets. 1. Kits for equipment with single or double hydraulic outlets. 2. Loose surface rocks may be picked from level soil which is not tilled, such as pasture or stubble ground. Some rocks will roll out in front of the rock wheel. An optional drag plate is available to stop these rocks and...

 Open the catalog to page 12
3106 ROCK-EZE-13

Section 1: Safety The safety of the operator is of great importance to DuraTech Industries. We have provided decals, shield and other safety features to aid you in using your machine safely. In addition, we ask you to be a careful operator who will properly use and service your Haybuster equipment. WARNING: FAILURE TO COMPLY WITH SAFETY INSTRUCTIONS THAT FOLLOW WITHIN THIS MANUAL COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH. BEFORE ATTEMPTING TO OPERATE THIS MACHINE, CAREFULLY READ ALL INSTRUCTIONS CONTAINED WITHIN THIS MANUAL. ALSO READ THE INSTRUCTION MANUAL PROVIDED WITH YOUR TRACTOR. THIS...

 Open the catalog to page 13
3106 ROCK-EZE-14

DuraTech Industries uses industry accepted ASAE standards in labeling its products for safety and operational characteristic. Safety-Alert Symbol Read and recognize safety information. Be alert to the potential for personal injury when you see this safety-alert symbol. DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded. Signal word - White Lettering/Red Background Safety Alert Symbol -...

 Open the catalog to page 14
3106 ROCK-EZE-15

1.2 Operator - personal equipment THE OPERATOR Physical Condition You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment. Do not operate a 3106 ROCK-EZE when you are fatigued. Be alert ‑ If you get tired while operating your 3106 ROCK-EZE, take a break. Fatigue may result in loss of control. Working with any farm equipment can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating Proper Clothing Clothing must be...

 Open the catalog to page 15
3106 ROCK-EZE-16

1.3 Machine safety labels The safety decals located on your machine contain important information that will help you operate your equipment. Become familiar with the decals and their locations. DANGER: DO NOT REMOVE HYDRAULIC CYLINDER SAFETY STOP UNTIL THE HYDRAULIC HOSES HAVE BEEN CHARGED AND THE CYLINDER FULLY EXTENDED. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY OR DEATH. WARNING: FOR YOUR PROTECTION KEEP ALL SHIELDS IN PLACE AND SECURED WHILE MACHINE IS OPERATING MOVING PARTS WITHIN CAN CAUSE SEVERE PERSONAL INJURY A WARNING FOR YOUR PROTECTION KEEP All SHIELOS...

 Open the catalog to page 16
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.