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CMF-590 TM VERTICAL MIXER

CMF-590   TM  VERTICAL MIXER
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CMF-590 TM VERTICAL MIXER

Product catalog summary
Introduction
The CMF-590 Vertical Mixer by DuraTech Industries is designed for cutting, mixing, and distributing feed rations, including baled forage. It accommodates all bale sizes and moisture contents. The manual provides comprehensive instructions for safe operation and maintenance.
Appropriate Use
The mixer is intended for mixing hay and forage with grain and supplements for livestock feeding. It features a front conveyor with optional discharge configurations. Misuse of the machine can lead to injury and void the warranty.
Manual Organization
The manual is divided into two main parts: Operating Instructions and Parts Reference. The Operating Instructions cover safety, dealer preparation, operation, lubrication, troubleshooting, options, and maintenance. The Parts Reference includes diagrams and part numbers.
Dealer and Operator Responsibilities
Dealers must perform pre-operation inspections, conduct training sessions for operators, and ensure all safety decals are in place. Operators are responsible for their safety and the safety of others, reviewing the manual sections on operation and maintenance.
Safety
Safety is a priority, with decals and shields provided to ensure safe operation. Operators must read all instructions and adhere to safety guidelines to prevent injury or death.
Maintenance and Troubleshooting
The manual includes sections on routine maintenance and troubleshooting to ensure efficient operation. Specific procedures for lubrication and adjustments are detailed.
Parts Reference
This section provides detailed diagrams and part numbers for each assembly, aiding in the identification and replacement of parts.
Specifications and Standards
DuraTech Industries adheres to ISO/ANSI standards for labeling products, ensuring safety and operational clarity. The manual uses specific symbols to denote safety instructions: DANGER, WARNING, CAUTION, and INFORMATION.
Safety Procedures
Operators must be in good physical and mental health, wear appropriate clothing, and use personal protective equipment. Familiarize yourself with safety decals on the machine, and ensure all protective shields are in place.
Operational Guidelines
Before operating, read all manuals and decals, ensure only trained individuals operate the machine, and check for any necessary repairs or modifications. During operation, keep bystanders clear and never enter the machine while it is operational.
Towing and Transport
Use caution when towing, avoid rough terrain, and ensure compliance with local laws regarding vehicle signs and safety chains.
Operation Instructions
Operators should conduct a pre-start inspection, checking for leaks, loose bolts, and proper tire pressure. Adjustments to the hitch and jack should be made to ensure the machine is level and secure.
Hitch Adjustments and P.T.O. Shield
Ensure a proper hitch pin is used and secured with a hairpin clip. Before lifting the P.T.O. shield, ensure the tractor is off and all machine components have stopped.
Hydraulic Cylinder and Valve
Ensure all hose connections are tight and leak-free. Repair any leaks and replace worn hoses or pins.
Tires and Rims
Inflate tires to 130 PSI and check for cuts or cracks. Ensure rims are free of cracks and rust, and lug bolts are tight.
Knives and Clutch
The CMF is equipped with seven knives per auger. Torque protection is provided by automatic clutches that disengage during overload.
Scale Indicator and Gearbox Options
The scale indicator should be mounted on the conveyor and is powered by a 12-volt battery. A two-speed gearbox option allows control over mixing speeds.
Operation Precautions and Instructions
Ensure no bystanders are present, check operations before loading, and do not overload the mixer.
Lubrication
Regular lubrication of the P.T.O. universal joints, conveyor bearings, and auger grease lines is essential for optimal performance.
Maintenance Procedures
Proper cleaning and repainting of exposed metal areas are advised to maintain the machine's appearance and functionality.
Troubleshooting
A troubleshooting chart is provided to diagnose and resolve common issues with the machine.
Options
Various options are available, including magnetic and non-magnetic extension spouts, and a two-speed gearbox with different speed settings.
Specifications
The CMF-590 has a maximum weight of 10,800 lbs, a mixing capacity of 590 cu. ft., and requires a minimum of 100 HP for operation.
Warranty
DuraTech Industries offers a one-year warranty on the product, with specific terms for planetary and two-speed gearboxes.
Hydraulic Hoses and Components
This section lists various hydraulic hoses used in the system, detailing their dimensions and connection points.
Gearbox Hydraulics
The parts list for the gearbox hydraulics includes planetary gearboxes, lubrication fittings, and various adapters and clamps.
Lubrication Tank Assembly
This section outlines the components of the lubrication tank assembly, ensuring proper lubrication of the system.
Orbit Motors and Hydraulic Cylinder Assembly
Details the components of the orbit motors and hydraulic cylinder assembly, including specific dimensions and pressure ratings.
2-Speed Gearbox Assembly
This section provides a detailed list of parts for the 2-speed gearbox assembly.
Hub Assembly and Driveline Components
The hub assembly section includes parts essential for the proper functioning of the hub, and lists components for both standard and 2-speed drivelines.
Decals
This section provides a list of decals used for safety and informational purposes.
Documentation Feedback
The document concludes with a feedback form for users to provide comments on the manual's quality and usefulness.
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Catalog excerpts

CMF-590   TM  VERTICAL MIXER-1

Operating Instructions and Parts Reference VERTICAL MIXER Product Information DuraTech Industries International Inc. PO Box 1940, Jamestown, ND 58402-1940 Tel: (701) 252-4601• Fax: (701) 252-0502

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CMF-590   TM  VERTICAL MIXER-2

A Tradition of Innovation Since 1966

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CMF-590   TM  VERTICAL MIXER-3

Operating Instructions and Parts Reference DuraTech Industries International Inc. (DuraTech Industries) has made every effort to assure that this manual completely and accurately describes the operation and maintenance of the CMF-590™ as of the date of publication. DuraTech Industries reserves the right to make updates to the machine from time to time. Even in the event of such updates, you should still find this manual to be appropriate for the safe operation and maintenance of your unit. This manual, as well as materials provided by component suppliers to DuraTech Industries are all considered...

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CMF-590   TM  VERTICAL MIXER-4

A Tradition of Innovation Since 1966

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CMF-590   TM  VERTICAL MIXER-5

Foreword All personnel must read and understand the following sections before operating the CMF-590 VERTICAL MIXER. Appropriate use of unit\Introduction Your model CMF-590 is designed to cut, mix and distribute feed rations including baled forage. It is designed for all bale sizes and ration moisture contents. To avoid possible damage to the machine and risk of injury to the operator, consult with a DuraTech Industries International, Inc. (DuraTech Industries) representative before attempting to mix and distribute materials other than livestock forage. The CMF-590 is used to mix hay and forage...

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CMF-590   TM  VERTICAL MIXER-6

Purpose The purpose of this owner’s manual is to explain maintenance requirements and routine adjustments for the most efficient operation of your CMF-590. There is also a trouble shooting section that may help in case of problems in the field. Any information not covered in this manual may be obtained from your dealer. Special Note: When reference is made as to front, rear, right hand or left hand of this machine, the reference is always made from standing at the rear end of the machine and looking towards the hitch. Always use serial number and model number when referring to parts or problems....

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CMF-590   TM  VERTICAL MIXER-7

Dealer responsibilities • Read Section 2, “Dealer Preparation,” and perform the tasks outlined. Also perform a pre-operation inspection as described in Section 3. • Upon delivery of the unit to the customer, it is your responsibility to conduct a training session on the safe operation of the unit for primary operator(s). You must also conduct a “walk-around” inspection of all safety instructional decals on the machine itself. Decals are illustrated in Part 2: Parts Reference. • Complete and return the Warranty Registration Card. Receipt of this form is required to activate the warranty. Appendix...

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CMF-590   TM  VERTICAL MIXER-8

3.2.12 Setting Chain Tension on Side Conveyors (Single Auger Machines) 18

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CMF-590   TM  VERTICAL MIXER-11

PART 1: Operating Instructions OPERATING INSTRUCTIONS

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CMF-590   TM  VERTICAL MIXER-12

Section 1: Safety The safety of the operator is of great importance to DuraTech Industries. We have provided decals, shield and other safety features to aid you in using your machine safely. In addition, we ask you to be a careful operator who will properly use and service your Haybuster equipment. /Cx WARNING: FAILURE TO COMPLY WITH SAFETY INSTRUCTIONS THAT FOLLOW //• \\ WITHIN TH|S MANUAL COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH. // ]\ BEFORE ATTEMPTING TO OPERATE THIS MACHINE, CAREFULLY READ ALL // » \\ INSTRUCTIONS CONTAINED WITHIN THIS MANUAL. ALSO READ THE INSTRUCTION -) MANUAL PROVIDED...

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CMF-590   TM  VERTICAL MIXER-13

DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded. Signal word - White Lettering/Red Background Safety Alert Symbol - White Triangle/Red Exclamation Point WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices....

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CMF-590   TM  VERTICAL MIXER-14

1.2 Operator - personal equipment THE OPERATOR Physical Condition You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment. Do not operate a CMF-590 VERTICAL MIXER when you are fatigued. Be alert ‑ If you get tired while operating your CMF-590 VERTICAL MIXER, take a break. Fatigue may result in loss of control. Working with any farm equipment can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating Proper Clothing...

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CMF-590   TM  VERTICAL MIXER-15

Machine safety labels The safety decals located on your machine contain important information that will help you operate your equipment. Become familiar with the decals and their locations. DANGER: ROTATING DRIVELINE, KEEP AWAY! ENTANGLEMENT CAN CAUSE SERIOUS INJURIES OR DEATH. DO NOT OPERATE WITHOUT • ALL DRIVELINE GUARDS, TRACTOR AND EQUIPMENT SHIELDS IN PLACE DRIVELINES SECURELY ATTACHED AT BOTH ENDS DRIVELINE GUARDS THAT TURN FREELY ON DRIVELINE ROTATING PARTS CAN ENTANGLE OR STRIKE PEOPLE, RESULTING IN DEATH. NEVER ENTER A MIXER/FEEDER WHILE IN OPERRATION. OPERATE THE MIXER/FEEDER FROM THE...

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CMF-590   TM  VERTICAL MIXER-16

WARNING: FOR YOUR PROTECTION AND SAFETY OF OTHERS, FOLLOW THESE SAFETY RULES. 1. Read and understand operators manual before operating machine. 2. Place all controls in neutral, stop engine, remove ignition key, lock out power source, and wait for all motion to stop before servicing, adjusting, repairing, or unplugging. 3. Read and understand all decals on machine for your safety. 4. Keep all shields in place while machine is in operation. 5. Keep hands, feet, hair, and clothing away from moving parts. 6. Keep others away from machine while in operation. 7. Install safety locks before transporting,...

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CMF-590   TM  VERTICAL MIXER-17

WARNING: Risk of eye injury Eye Protection required WARNING: Moving parts can crush and cut. Keep hands clear. WARNING: Noise hazzard. Ear protection required. WARNING: NO STEP DO NOT STEP, STAND, OR SIT ON THIS SURFACE. MAY CAUSE INJURY AND/OR EQUIPMENT DAMAGE. ADJUST TRACTOR DRAWBAR SO THAT THE DISTANCE FROM THE END OF THE P.T.O. SHAFT ON THE TRACTOR TO THE CENTER OF THE DRAWBAR HITCH PIN IS 16”. ADJUST THE HITCH CLEVIS SO THE MACHINE IS PARALLEL WITH THE GROUND WHEN HITCHED TO TRACTOR. HITCH MACHINE TO TRACTOR WITH A 1” HITCH PIN AND SECURE TO PREVENT LOSS. ADJUST PTO BEARING BRACKET SO THE...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.