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CMF-830 TM VERTICAL MIXER

CMF-830   TM  VERTICAL MIXER
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CMF-830 TM VERTICAL MIXER

Product catalog summary
Introduction
The CMF-830 Vertical Mixer by DuraTech Industries is designed for cutting, mixing, and distributing feed rations, including baled forage. It is essential to consult with a DuraTech representative before using the machine for non-livestock forage materials to prevent damage and ensure safety.
Purpose and Misuse
This manual outlines maintenance requirements and routine adjustments for efficient operation. Misuse can lead to personal injury or void the warranty.
Manual Organization
The manual is divided into Operating Instructions and Parts Reference. Operating Instructions cover safety, dealer preparation, operation, lubrication, troubleshooting, options, and maintenance. Parts Reference includes diagrams and part numbers.
Dealer and Operator Responsibilities
Dealers must prepare the machine for use, conduct training, and ensure safety decals are in place. Operators are responsible for their safety and must review operation and maintenance sections.
Operating Instructions
  • Safety: Includes safety-alert symbols, personal equipment, machine safety labels, and towing instructions.
  • Dealer Preparation: Outlines pre-delivery inspection tasks.
  • Operation: Covers pre-starting inspections, setup, adjustments, hitching, unhitching, operation precautions, loading, unloading, and storage procedures.
  • Lubrication: Details lubrication points and general appearance maintenance.
  • Troubleshooting: Provides solutions for common operational issues.
  • Options: Describes optional features like rear bay doors and magnetic extension spouts.
  • Maintenance: Includes welding procedures and other maintenance tasks.
Parts Reference
This section contains detailed diagrams and parts lists for various assemblies, including tub, mainframe, drive line, auger, and conveyor assemblies.
Appendices
Appendix A covers warranty details, while Appendix B provides CMF-830 specifications, including sound pressure and power levels.
Introduction and Safety Instructions
The CMF-830 must not exceed its load capacity. Cleaning, lubrication, or adjustments should not be performed while the machine is in motion. Regular cleaning is necessary to prevent combustible material buildup.
Service and Maintenance
Before servicing, ensure the engine is off and all power drives are disengaged. Use genuine factory parts for maintenance to maintain original specifications.
Towing and Road Transport
Drive cautiously over rough terrain, avoiding loose fill and rocks. Ensure tractor brakes are adjusted and foot pedals locked.
Dealer Preparation
Before delivery, inspect the machine for damage, check bolts, hydraulic components, tire pressure, lubrication, and operational phases.
Operation
Operators should be well-instructed in maintenance and operation. Pre-start inspections include checking hydraulic components, bolts, tire pressure, and gearbox oil levels.
Setup and Adjustments
Hitch adjustments ensure the machine is parallel to the ground. The jack should be used on firm ground, and the P.T.O. shield should be lifted only when the machine is off.
Additional Features
The CMF-830 includes a free motion automatic clutch for torque protection, a scale indicator for weight measurement, and optional two-speed gearbox and conveyor spouts.
Hitching Requirements
The tractor must have a minimum of 135 horsepower, a rollover protective structure, and a hydraulic system with at least two two-way valves.
Specifications and Setup
The CMF-830 requires specific hitch and P.T.O. configurations for optimal operation. Proper hitching ensures the machine is parallel to the ground.
Hitching and Unhitching Procedures
Hitching involves securing the hitch pin with a clip, raising the jack, and attaching the P.T.O. shaft.
Operation Precautions
Ensure no bystanders are present, run the mixer empty before loading, and do not exceed the maximum load of 21,500 lbs.
Loading and Processing
Load materials in a specific order: baled products first, followed by silage, dry ingredients, and liquid supplements.
Unloading and Storage
Align the CMF with the bunk, engage the conveyor, and open the tub door for unloading.
Lubrication
Regular lubrication is crucial, with specific intervals for different components. Use high-quality grease and ensure all fittings are clean.
Troubleshooting and Maintenance
Follow the troubleshooting chart for common issues. Maintenance includes welding procedures that require precautions to protect electronic components.
Options and Accessories
Optional features include rear bay doors, magnetic and non-magnetic extension spouts, and a two-speed gearbox.
Warranty Information
DuraTech Industries offers a one-year warranty to the original purchaser, covering defects in material and workmanship under normal use.
Specifications
  • Max Weight: 17,000 lbs (7,711 kg)
  • Overall Length: 296 inches (752 cm)
  • Overall Width: 121 inches (307 cm)
  • Tractor PTO Speed: 1000 RPM
  • Minimum Horsepower Required: 135 HP
  • Mixing Capacity: 705/830 cu. ft (20/24 cu. m)
  • Max Gross Weight: 39,400 lbs (17,871 kg)
  • Tire Size: 315/80R22.5 20 PLY
  • Loading Height with Extensions: 124 inches (315 cm)
  • Loading Height without Extensions: 116 inches (295 cm)
Parts Reference
The document provides detailed parts lists for various assemblies including tub assembly, main frame assembly, and drive line options.
Key Assemblies
  • Tub Assembly: Includes planetary gearboxes, hydraulic cylinders, and various pins and belts.
  • Main Frame Assembly: Comprises safety chains, tires, hubs, and load cells.
  • Drive Line Options: Standard and two-speed gearbox options are available, with detailed part descriptions.
  • Auger Assembly: Different configurations are provided based on serial number ranges, including auger welds and blades.
Overview
This document provides a comprehensive parts reference for various components used in hydraulic and mechanical systems.
Hydraulic Hoses
The document lists several hydraulic hoses with specific dimensions and fittings.
Orbit Motors
Two types of hydraulic motors are detailed, including their mounting specifications and O-ring requirements.
Hydraulic Cylinder Assembly
This section describes cylinders used in discharge conveyors and tub doors.
Gearbox Assemblies
Details on two-speed and planetary gearboxes are provided.
Hub and Swivel Axle
Components such as dust caps, bearings, hubs, and seals are listed.
Driveline Components
Various driveline assemblies are described, including joints, shafts, guards, and repair kits.
Decals
A comprehensive list of decals for safety warnings, logos, and instructions is included.
Paint
Information on available paint options, including spray and liquid forms in yellow and red, is provided.
Documentation Feedback
The document invites feedback on its clarity, accuracy, and usefulness.
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Catalog excerpts

CMF-830   TM  VERTICAL MIXER-1

Operating Instructions and Parts Reference VERTICAL MIXER Product Information DuraTech Industries International Inc. PO Box 1940, Jamestown, ND 58402-1940 Tel: (701) 252-4601• Fax: (701) 252-0502 0500149 • November 2019 Original Instructions

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CMF-830   TM  VERTICAL MIXER-2

A Tradition of Innovation Since 1966

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CMF-830   TM  VERTICAL MIXER-3

Operating Instructions and Parts Reference DuraTech Industries International Inc. (DuraTech Industries) has made every effort to assure that this manual completely and accurately describes the operation and maintenance of the CMF-830™ as of the date of publication. DuraTech Industries reserves the right to make updates to the machine from time to time. Even in the event of such updates, you should still find this manual to be appropriate for the safe operation and maintenance of your unit. This manual, as well as materials provided by component suppliers to DuraTech Industries are all considered...

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CMF-830   TM  VERTICAL MIXER-4

A Tradition of Innovation Since 1966

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CMF-830   TM  VERTICAL MIXER-5

Foreword All personnel must read and understand the following sections before operating the CMF-830 VERTICAL MIXER. Appropriate use of unit\Introduction Your model CMF-830 is designed to cut, mix and distribute feed rations including baled forage. It is designed for all bale sizes and ration moisture contents. To avoid possible damage to the machine and risk of injury to the operator, consult with a DuraTech Industries International, Inc. (DuraTech Industries) representative before attempting to mix and distribute materials other than livestock forage. The CMF-830 is used to mix hay and forage...

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CMF-830   TM  VERTICAL MIXER-6

Purpose The purpose of this owner’s manual is to explain maintenance requirements and routine adjustments for the most efficient operation of your CMF-830. There is also a trouble shooting section that may help in case of problems in the field. Any information not covered in this manual may be obtained from your dealer. Special Note: When reference is made as to front, rear, right hand or left hand of this machine, the reference is always made from standing at the rear end of the machine and looking towards the hitch. Always use serial number and model number when referring to parts or problems....

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CMF-830   TM  VERTICAL MIXER-7

Dealer responsibilities • Read Section 2, “Dealer Preparation,” and perform the tasks outlined. Also perform a pre-operation inspection as described in Section 3. • Upon delivery of the unit to the customer, it is your responsibility to conduct a training session on the safe operation of the unit for primary operator(s). You must also conduct a “walk-around” inspection of all safety instructional decals on the machine itself. Decals are illustrated in Part 2: Parts Reference. • Complete and return the Warranty Registration Card. Receipt of this form is required to activate the warranty. Appendix...

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CMF-830   TM  VERTICAL MIXER-14

A Tradition of Innovation Since 1966

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CMF-830   TM  VERTICAL MIXER-15

PART 1: Operating Instructions OPERATING INSTRUCTIONS

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CMF-830   TM  VERTICAL MIXER-16

Section 1: Safety The safety of the operator is of great importance to DuraTech Industries. We have provided decals, shield and other safety features to aid you in using your machine safely. In addition, we ask you to be a careful operator who will properly use and service your Haybuster equipment. WARNING: FAILURE TO COMPLY WITH SAFETY INSTRUCTIONS THAT FOLLOW WITHIN THIS MANUAL COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH. BEFORE ATTEMPTING TO OPERATE THIS MACHINE, CAREFULLY READ ALL INSTRUCTIONS CONTAINED WITHIN THIS MANUAL. ALSO READ THE INSTRUCTION MANUAL PROVIDED WITH YOUR TRACTOR. THIS...

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CMF-830   TM  VERTICAL MIXER-17

DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded. Signal word - White Lettering/Red Background Safety Alert Symbol - White Triangle/Red Exclamation Point WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices....

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CMF-830   TM  VERTICAL MIXER-18

1.2 Operator - personal equipment THE OPERATOR Physical Condition You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment. Do not operate a CMF-830 VERTICAL MIXER when you are fatigued. Be alert ‑ If you get tired while operating your CMF-830 VERTICAL MIXER, take a break. Fatigue may result in loss of control. Working with any farm equipment can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating Proper Clothing...

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CMF-830   TM  VERTICAL MIXER-19

1.3 Machine safety labels The safety decals located on your machine contain important information that will help you operate your equipment. Become familiar with the decals and their locations. DANGER: ROTATING DRIVELINE, KEEP AWAY! ENTANGLEMENT CAN CAUSE SERIOUS INJURIES OR DEATH. • ALL DRIVELINE GUARDS, TRACTOR AND EQUIPMENT SHIELDS IN PLACE • DRIVELINES SECURELY ATTACHED AT BOTH ENDS • DRIVELINE GUARDS THAT TURN FREELY ON DRIVELINE I A DANGER I Rotating Driveline Keep Away! Entanglement can cause serious injuries or death. * All driveline guards, tractor and equipment shields in place. * Drivelines...

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CMF-830   TM  VERTICAL MIXER-20

WARNING: FOR YOUR PROTECTION AND SAFETY OF OTHERS, FOLLOW THESE SAFETY RULES. 1. Read and understand operators manual before operating machine. 2. Place all controls in neutral, stop engine, remove ignition key, lock out power source, and wait for all motion to stop before servicing, adjusting, repairing, or unplugging. 3. Read and understand all decals on machine for your safety. 4. Keep all shields in place while machine is in operation. 5. Keep hands, feet, hair, and clothing away from moving parts. 6. Keep others away from machine while in operation. 7. Install safety locks before transporting,...

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CMF-830   TM  VERTICAL MIXER-21

WARNING: Moving parts can crush and cut. Keep hands clear. DO NOT STEP, STAND, OR SIT ON THIS SURFACE. MAY CAUSE INJURY AND/OR EQUIPMENT DAMAGE. OPERATING INSTRUCTIONS

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.