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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999
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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999

Product catalog summary
General Information
The document is a parts manual for the Model JS7020 Hillco Leveling System, applicable to serial numbers JS7020-22001 through JS7020-22999. It is designed for use with John Deere S650, S660, S670, S760, S770, S680, S690, S780, and S790 series combines. The manual includes exploded views and part lists for easy identification and ordering of parts.
Serial Number Location
Serial numbers are crucial for identifying the specific leveling system and are located on the system itself. The format used is JS7020-XXXXX.
Text and Illustrations
Illustrations are provided in exploded views with reference numbers that correspond to part lists, which include part numbers, descriptions, and quantities.
Abbreviations
Common abbreviations include SN (Serial Number), ASM (Assembly), and NS (Not Shown).
Part Orders
Orders should include the product model, serial number, part number, description, quantity, and shipping details.
Transition Components
  • Tilt Sensor: Includes parts like sensor shaft, rotation sensor, and sensor linkage.
  • Feeder Drum Arms and Chain Extensions: Details various drum configurations and associated parts like couplers and chain links.
  • Transition Throat: Describes both non-hydraulic and hydraulic fore/aft configurations with parts like wear pads and bushings.
  • Transition Header Adapter: Covers non-hydraulic and hydraulic fore/aft adapters with components like cylinders and shields.
Carriage Components
  • Overcarriage: Includes parts such as washers, clamping collars, and pivot bushings.
  • Undercarriage: Details narrow and wide configurations with parts like bushings and axle caps.
  • Miscellaneous Carriage Parts: Includes clamps, hose supports, and linkage assemblies.
  • Carriage Position Sensor: Lists components necessary for sensor installation and operation.
Hydraulic Components
Includes leveling manifold, header trim manifold, gear pump, and hydraulic hoses.
Electrical Components
Details the controller, wiring harness, and monitor necessary for system operation.
Contact Information
Hillco Technologies, Inc. provides contact details for support and inquiries.
Specifications
  • Carriage Position Sensor: Includes parts like rotation sensor, O-ring, sensor shaft, tilt sensor arm, and various bolts and nuts. Assembly involves securing the position sensor and clinometer to mounts using specified screws and bolts.
  • Drop Axle: Comprises pivot pin, clamping collar, bushings, and other components. It is designed for the Hillco Leveling System with specific part numbers and quantities listed.
  • Hydraulic Components: Details include various hoses, cylinders, valves, and adapters necessary for the hydraulic system's operation. Each component is listed with part numbers and descriptions.
  • Leveling Manifold: Contains parts like cylinders, manifolds, couplers, and valves. It is crucial for the leveling function of the system.
  • Header Trim Manifold: Specific to combines without factory header tilt, includes clamps, dust covers, couplers, and cartridge valves.
  • Gear Pump: Includes hydraulic pump assembly, torque arm, bushings, and various hoses for the reel drive system.
  • Hydraulic Hoses: A comprehensive list of hoses with specifications for different functions within the leveling system, including grease hoses and hydro lines.
  • Retractable Ladder: Details the assembly of a double-step retractable ladder, including parts like handrails, platforms, and lift supports.
  • Controller Harnesses: Includes the controller assembly with mounting components and various harnesses for sensor and manifold connections.
Procedures
  • Assembly instructions for the position sensor, including securing methods and installation of harnesses.
  • Installation guidelines for hydraulic components and manifolds, ensuring proper connection and function.
  • Instructions for assembling the retractable ladder and ensuring secure attachment to the system.
Recommendations
  • Follow specified torque and installation procedures to ensure system integrity and performance.
  • Use only specified parts and components to maintain compatibility and functionality.
Critical Information
  • All information is proprietary and confidential, with restrictions on distribution and reproduction.
  • Compliance with Hillco Welding Standards is required for welding operations.
Overview
This document provides technical specifications and instructions for the JS7020 Hillco Leveling System, applicable to serial numbers JS7020-22001 through JS7020-22999. It includes electrical schematics, parts lists, and safety warnings.
Specifications
The document details the electrical leveling schematic for models JS7020, JS9020, JH7020, and JH9020. It includes information on the power and ground bus, connectors, and harnesses used in the system.
Bill of Materials (BOM)
The BOM lists components such as joysticks, switches, screws, mounts, and decals necessary for the 600 and 700 Series Monitors. Key parts include the leveler display program, single-axis joystick, and various mounting hardware.
Safety Warnings
Multiple caution and danger labels are highlighted, warning of potential hazards such as crushing, pinch points, and hydraulic risks. Operators are advised to read the manual before operating the machine and to ensure safety stops are installed during maintenance.
Decals and Literature
The document lists various decals and labels for installation on the machine, including those for grease points, leveling system warnings, and hydraulic hazards. It also references manuals and warranty registration cards.
Contact Information
Hillco Technologies, Inc. is located at 107 1st Avenue, Nezperce, Idaho. Contact can be made via phone at 800-937-2461 or 208-937-2461, fax at 208-937-2280, or email at [email protected].
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Catalog excerpts

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-1

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999 Sidehill Leveling System Parts Manual

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-2

JS7020 Sidehill Leveling System For S680, 690, s780 & s790 S-Series Combines Table of Contents General Information Serial Number Location Text and Illustrations Abbreviations Right and left Identification Part Orders Transition4 Tilt Sensor 5 Feeder Drum Arms and Chain Extensions 6 Transition Throat 8 Transition Throat - Hydraulic Fore/Aft 10 Transition Header Adapter 12 Transition Header Adapter - Hydraulic Fore/Aft 14 Carriage16 Overcarriage17 Undercarriage19 Carriage Misc. Parts 21 Carriage Position Sensor 23 Drop Axle Hydraulic Components Leveling Manifold Header Trim Manifold Gear Pump Hydraulic...

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-3

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999 GENERAL INFORMATION SERIAL NUMBER LOCATION TEXT AND ILLUSTRATIONS The arrangement of this parts catalog is for easy identification of parts. All parts are illustrated in exploded views in proper relation to each other. Some diagrams refer to other pages for further information. Reference numbers used in the illustrations refer to line numbers in the part lists. The part lists appear to the right or below all diagrams and correspond with those diagrams. Included in the part lists, along with the reference numbers...

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-4

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999 Position Sensor Page 5 Transition Throat Page 8 & 10 Feeder Drum Arms Page 6 Header Adapter Page 12 & 14

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-5

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999 TRANSITION TILT SENSOR TRANSITION POSITION SENSOR Qty Description 1 BRACKET, SENSOR 2 BOLT,HX,CL8.8 M8X20 1 O-RING, 11/16 ID 1 SENSOR SHAFT, 1 SENSOR, ROTATION, 2 BOLT, HX,CL8.8 1 BUSHING, 2 ROD END, BALL JOINT, 1 PIN,ROLL M6X36 1 SENSOR LINKAGE 2 BOLT,HX,FL,CL10.9 M6X25 2 NUT,HX,NYL,CL8 M6 2 NUT,HX,JAM,GR5 1/4-28 1 SENSOR ROD 1 ARM, TILT SENSOR

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-6

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999 Feeder Drum Arms and Chain Extensions 10” Drum, 3 Strand 8” Drum, Full Travel, Hydraulic Fore/Aft 8” Drum, Limited Travel 8” Drum, Full Travel 8” Drum, Limited Travel, Hydraulic Fore/Aft 16 Updated Apri

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-8

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999 TRANSITION THROAT - NON HYDRAULIC FORE/AFT

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-9

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999 Transition Throat RIGHT WEARPAD LINK, OFFSET COUPLER CA557 LINK, FEMALE, CA557 CHAIN LINK WITH K6 SIDEBAR COUPLER, CA557 CHAIN LINK BOLT,HX,CL10.9 M10 NUT,HX,STV,CL10 M10 SLAT, CAST ( See previous pages for more slat options) THROAT, SIDEHILL FEEDR DRUM ARM (10" - See previous pages for more drum arm options) BUSHING,MACH,NR PIVOT BUSHING COLLAR,CLAMPING,2-1/2 ID 3-3/4 OD, 2 PIECE HEAVY LEFT WEARPAD SCREW,FHSC,CL10.9 M8X16 BOTTOM WEARPAD NUT,HX,NYL,CL10 M10 SPRING, COMPRESSION BOLT,CARR,CL8.8 M10 FLEX FLOOR...

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-10

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999 TRANSITION THROAT - HYDRAULIC FORE/AFT 2

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-11

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999 Transition Throat - Hydraulic Fore/Aft Qty Description 1 THROAT, SIDEHILL 3 BUSHING,MACH,NR 2 PIVOT BUSHING 1 COLLAR,CLAMPING,2-1/2 ID 3-3/4 OD, 2 PIECE HEAVY 1 LEFT WEARPAD 1 BOTTOM WEARPAD 17 SCREW,FHSC,CL10.9 M8X16 1 RIGHT WEARPAD 1 BALL STUD 2 SEAL 2 STIFFENER, SEAL 3 BOLT,HX,FL,CL10.9 M6X12 1 FLEX FLOOR 5 BOLT,CARR,CL8.8 M10 5 SPRING, COMPRESSION 5 NUT,HX,NYL,CL10 M10 2 PIN,COTTER 1/4 8 BOLT,HX,FL,CL10.9 M12X45

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-12

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999 TRANSITION HEADER ADAPTER - NON HYDRAULIC FORE/AFT

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-13

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999 Transition Header Adapter Qty Description 2 SPRING, COMPRESSION 2 LOCKOUT PIN 2 SCREW,SHC,CL10.9 M10X70 2 BACKING WEARPAD 2 BACKING PLATE 6 BOLT,HX,FL,CL10.9 M12X40 3 BOLT,HX,FL,CL10.9,M16X50 2 CYLINDER PIN 2 BOLT,HX,FL,CL10.9 M12X25 1 CYLINDER 2-1/2 X 10 2 STR,THD,RUN-06 2 CLAMP, 3/4" TWIN BEHRINGER PAIR 1 COVER PLATE,TWIN 1 SLAVE CYL ROD MOUNT 2 NUT,HX,FL,STV,CL10 M16 2 TM, GRAPHITE MICARTA 1 HEADER ADAPTER 3 BUSHING,MACH,NR 1 COLLAR, CLAMPING 1 TOP SHIELD 2 SIDE SHIELD 12 BOLT,HX,FL,CL10.9 M8X20 12 NUT,HX,FL,STV,CL10...

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-14

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999 TRANSITION HEADER ADAPTER - HYDRAULIC FORE/AFT

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-15

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-16

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999 Carriage Overcarriage Page 17 Carriage Position Sensor Page 22 Misc. Carriage Parts Page21

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-17

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-18

Description WASHER, QUICK REPAIR COLLAR, CLAMPING PIN, MAIN CYLINDER CYLINDER,LEVELING,DUAL CB PIVOT BUSHING 4.016ID X 4.7640D X 048 PIVOT PIN UPPER CARRIAGE SHIM BOLT,HX,FL,CL10.9,M16X35 CARRIAGE LOCK (9010) NUT,HX,FL,STV,CL10 M20 SPACER, TUBE CLAMP AXLE CLAMP -6FORFS X -6MORFS, 90 CYLINDER, CROSS PORT BOLT,HX,FL,CL10.9 M12X25 NUT,HX,JAM,CL8 M16 STACK BOLT, BEHRINGER BOLT,HX,GR5 5/16 -18 X 1 3/4 CARRIAGE SHIM BOLT,HX,FL,CL10.9 M20 BOLT,HX,FL,CL10.9 M20 CYLINDER PIN, TRIM SUPPORT, HYDRO HOSE LOWER CARRIAGE SHIM TABLE, HYDRO HOSE CLAMP 1/4" DOUBLE LOOP 3/8HOLE OVERCARRIAGE COVER PLATE,TWIN CLAMP,...

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-19

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999

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Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999-20

Model JS7020 Hillco Leveling System For Serial Numbers JS7020-22001 thru JS7020-22999 Description UNDERCARRIAGE, NARROW, 96.25", STUD, DOUBLE-10.9 UNDERCARRIAGE, WIDE, 114.75" SCREW,SHC,CL12.9 M24 CYLINDER STOP BOLT,CARR,CL8.8 M10 PIN,SNAP,LCK BUSHING, PLASTIC NUT,HX,FL,CL10 M10 CAP, AXLE NARROW UNDERCARRIAGE AXLE EXTENSIONS LM WLD, 9.25 AXLE EXTENSION M24 X 3 X 110 HEX CAP CU TM, SPACER-FINAL DRIVE FW M25.4 X 50.0 X 6.0 STOVER NUT 24MX3

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.