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Joker 10 / 12 RT

Joker 10 / 12 RT
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Joker 10 / 12 RT

Product catalog summary
Introduction
Foreword: The document stresses the importance of adhering to operating instructions to prevent accidents, reduce repair costs, and enhance machine reliability. HORSCH disclaims liability for damages due to non-compliance.
Warranty Claim Processing: Warranty claims must be submitted through a local HORSCH dealer within four weeks of failure, with damaged components returned alongside a warranty claim form.
Consequential Damage: Liability for consequential damages is excluded due to potential deviations from external influences, wear, incorrect settings, or non-compliance with instructions.
Notes on Representation: Specific warning notes such as "DANGER," "WARNING," and "CAUTION" are used to indicate dangers, with instructions clearly marked and sequenced.
Safety and Accident Prevention
Intended Use: The machine is designed for agricultural soil cultivation. Any other use is unintended and can lead to severe injury. Compliance with safety regulations is mandatory.
Spare Parts: Only genuine HORSCH spare parts should be used to ensure safety and machine integrity.
Operating Instructions: Compliance with operating instructions is crucial for safe operation. Instructions should be read, stored, and passed on to future users.
Authorised Operators: Only physically capable individuals familiar with the machine should operate it to prevent accidents.
Technical Data and Design
Technical Data: Specifications for Joker 10 RT and Joker 12 RT are provided, including serial numbers and compliance with EC directives.
Design Overview: Sections on hydraulics, lighting, and operational notes for the machine are included.
Operation
Commissioning: Instructions for delivery, transport, and installation are provided.
Adjustments: Guidance on adjusting drawbar height, hose connections, and transport positions.
Field Use: Instructions for depth setting, headland operation, and brake systems.
Maintenance and Servicing
Cleaning and Maintenance: Regular cleaning and maintenance schedules are outlined to ensure machine longevity.
Lubrication: Specific lubrication points and tightening torques are detailed.
Conclusion
The document serves as a comprehensive guide for the safe and efficient operation of the Joker 10/12 RT machines, emphasizing the importance of following the provided instructions and using genuine parts.
Safety and Operational Guidelines for Machine Use
Personnel Requirements: Operators must be familiar with the machine's functions, understand the operating instructions, and possess a valid driving permit.
Child Safety: Children should be kept away from the machine.
Danger Zone: The area around the machine poses risks such as accidental hydraulic movements, electric shocks, and rotating parts.
Personal Protective Equipment: Operators should wear tight-fitting clothes, safety shoes, and gloves.
Traffic Safety: Adhere to transport width and height limits, axle loads, and total weights.
Operational Safety: Commissioning should be done by authorized personnel.
Hitching and Unhitching: Follow operating instructions carefully.
Hydraulic System: Regularly check for leaks and damage.
Brake System: Ensure the brake system is connected and functional before road travel.
Overhead Power Lines: Maintain a safe distance from power lines.
Technical Limits: Adhere to permissible weight, axle loads, and speed limits.
Field Use: Ensure visibility and check for children before operation.
Environmental Protection: Prevent operating materials from contaminating the environment.
Retrofits: Only authorized workshops should make structural changes.
Care and Maintenance: Follow maintenance schedules and perform work as described in the instructions.
Safety Stickers: Ensure safety stickers are clean and legible.
Position of Safety Stickers: Lists various safety sticker positions, emphasizing their importance for safety during operation and maintenance.
Commissioning: Highlights the increased risk of accidents during commissioning.
Delivery: Machines are delivered assembled on a low loader.
Transport: Compliance with permissible dimensions and weights is crucial.
Installation: Initial installation and operator instruction are provided by service engineers.
Technical Data: Provides specifications for Joker 10 RT and Joker 12 RT.
Design Overview: Describes the Joker RT's suitability for shallow stubble cultivation and seed bed preparation.
Hydraulics: Details the hydraulic system components.
Lighting: Emphasizes the importance of regular checks on the lighting system.
Packer: Discusses the Double-RollPack packers and their maintenance.
Parking and Unhitching Procedures
Steps include lifting the machine, removing clips from the hydraulic cylinder, unfolding the machine if necessary, and securing it with bolts.
Unfolding and Folding Procedures
Unfolding involves lifting the machine, removing clips, and operating the control unit to unfold the wings.
Depth Setting
Depth is adjusted via the packer, drawbar, and support wheels using aluminum clips.
Brake Systems
The machine can be equipped with pneumatic or hydraulic brake systems.
Maintenance and Servicing
Regular maintenance is crucial for optimal performance.
Safety Warnings
Numerous warnings are provided throughout the document to prevent accidents.
Maintenance and Lubrication Procedures
Daily lubrication is required for the bolt on the drawbar and lift bearings on packer shafts.
Hydraulic and Wheel Systems
The hydraulic system and components should be checked for leak tightness and fastening before use.
Brake and Lighting Systems
Brake lines and hoses need to be checked for damage before use.
End of Season Maintenance
Complete servicing and cleaning of the machine should be conducted at the end of the season.
Lubrication Points
Lubrication points are located on both sides of the machine.
Tightening Torques
Tightening torques for metric and inch screws are provided as guidelines.
Technical Data and Specifications
Technical specifications include axle load, height, length, power, and transport dimensions.
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Catalog excerpts

Joker 10 / 12 RT-1

Operating Instructions Read carefully prior to starting up! Keep operating instructions in a safe place!

 Open the catalog to page 1
Joker 10 / 12 RT-2

EC Declaration of Conformity exchangeable equipment (RL 2006/42/EC) The manufacturer HORSCH Maschinen GmbH Sitzenhof 1 D-92421 Schwandorf hereby declares, that the product, Designation of machine: trailed disk harrow Machine type: Joker 10 RT from serial no. 28171257 Joker 12 RT from serial no. 28141257 this declaration refers to, conforms with all relevant fundamental health and safety requirements of the EC directive 2006/42/EC. For proper implementation of the heath and safety requirements mentioned in the EC-directive, the following standards and technical specifications have been used: Schwandorf,...

 Open the catalog to page 2
Joker 10 / 12 RT-3

Please cut off and return to HORSCH Maschinen GmbH or hand it over to the employee from HORSCH Maschinen GmbH during the instruction course. Machine Registration No warranty claims will be accepted if this machine registration form is not returned ! To HORSCH Maschinen GmbH Postfach 10 38 D-92401 Schwandorf Fax: +49 (0) 9431 / 41364 Demonstration machine – initial use Demonstration machine - relocation Demonstration machine final sale - use New machine final sale – initial use Customer‘s machine - relocation

 Open the catalog to page 3
Joker 10 / 12 RT-5

- Translation of the Original Operating Instructions - Machine Identification

 Open the catalog to page 5
Joker 10 / 12 RT-7

Introduction Foreword Warranty claim processing Before operating the machine, read and strictly comply with the operating instructions. In doing so, you will avoid accidents, reduce repair costs and downtime and increase the reliability and service life of your machine. Pay attention to the safety notices! Warranty claim forms must be submitted through your local HORSCH dealer to the HORSCH Service Department in Schwandorf. Only completely filled in claims which had been submitted at the latest 4 weeks after the occurrence of the failure can be processed. HORSCH will not assume liability for...

 Open the catalog to page 7
Joker 10 / 12 RT-8

Consequential damage The machine has been manufactured by HORSCH with greatest care. However, despite the intended use deviations in placement quantity up to total failure may be caused by e.g.: Warning notes caused by external influences ¾¾ wear of wear items ¾¾ missing or damaged cultivation tools ¾¾ incorrect travel speeds ¾¾ incorrect setting of the unit (incorrect connection, non-observance of setting tables). ¾¾ failure to comply with the operating instructions. ¾¾ neglect and improper care and maintenance Therefore, it is crucial to always check your machine before and during operation...

 Open the catalog to page 8
Joker 10 / 12 RT-9

Safety and accident prevention The following warnings and safety instructions apply to all sections in these operating instructions. The machine has been built in accordance with latest technical standards and generally accepted safety regulations. However, risks for life and limb of the operator or third parties and impairment of the machine or other material assets can occur during use. Please read and comply with the following safety notes, before you start to use the machine! Intended use The machine is intended for normal use in soil cultivation in accordance with agricultural practice....

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Joker 10 / 12 RT-10

Authorised operators Danger zone Unintended use of the machine can lead to severe or even fatal physical injuries. In order to prevent accidents, each person involved in work with the machine must meet the following minimum requirements: The danger zone around the machine poses the following endangerments: person must be physically able to keep the machine under control. ¾¾ The person is able to perform work with the machine safely within the scope of these operating instructions. ¾¾ The person is acquainted with the function of the machine within the scope of its work and is able to assess and...

 Open the catalog to page 10
Joker 10 / 12 RT-11

Pay attention to the permissible transport widths and heights. Pay attention to the transport height when passing under bridges and low hanging overhead power lines. Do not exceed the permissible axle loads, tyre carrying capacities and total weights, in order to ensure sufficient steering and braking capabilities. The front axle must be loaded with at least 20 % of the tractor weight. For road transport the machine must be set to transport position. The machine must have been folded up and secured, see chapter "Folding" and "Hitching up and transport position". Clean soil from the folding areas...

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Joker 10 / 12 RT-12

shut down and secure the machine. ¾¾ If possible locate and rectify the faults by following these operating instructions. ¾¾ Rectify possible causes for damage (e.g. remove coarse dirt and tighten loose screws). ¾¾ Have damage, that could affect safety and that cannot be rectified by yourself, rectified by a qualified expert workshop. for leaks. Repair any damage immediately! Oil sprays can cause injuries and fire! ¾¾ Power sockets and connectors on the hydraulic connections should be marked in order to exclude operating errors. ¾¾ In the case of injury, contact a doctor immediately! ¾¾ Secure...

 Open the catalog to page 12
Joker 10 / 12 RT-13

Overhead power lines Technical limiting values When unfolding or folding the wings, the machine may reach the height of overhead power lines. Possible voltage flashover to the machine causing fatal electric shock or fire. If the technical limiting values of the machine are not complied with, the machine may get damaged. This can lead to accidents with severe or even fatal physical injuries. The following technical limiting values are of particular importance for safety: a safe distance to electric high voltage power lines when unfolding or folding the machine. ¾¾ Do not unfold or fold the wings...

 Open the catalog to page 13
Joker 10 / 12 RT-14

Fertiliser and dressed seed Inappropriate handling of fertiliser and dressed seed can cause poisoning and death. ¾¾ Follow the information given in the safety data sheet of the manufacturer. If necessary ask the dealer for the corresponding safety data sheet. ¾¾ Determine and provide the personal protective outfit as specified by the manufacturer. Environmental protection Operating materials such as hydraulic oil, lubricants, etc. can damage the environment and the health of persons. ¾¾ Do not allow operating materials to drain out into the environment. ¾¾ Take up drained out operating materials...

 Open the catalog to page 14

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.