Descaling Nozzles - TDSS series
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D Spray nozzles for the Iron & Steel Industry Introduces a wide line-up of nozzles that meets every need in steel-making industry: cooling, cleaning, clog prevention, etc. World's highest performance “The Fog Engineers” Headquarters Daiichi Kyogyo Bldg., 1-15-15, Awaza, Nishi-ku, Osaka 550-0011, Japan Tel: 81-6-6538-4015 Fax: 81-6-6538-4022 □verseas@kirlnoikeuchi.co.jp http://www.kirinoikeuchi.co.jp/eng/ Overseas network IKEUCHI USA, INC. 8110 Beckett Center Drive, West Chester OH 45069, USA Tel: 1-513-942-3060 Fax: 1-513-942-3064 info@ikeuchiusa.com http://www.ikeuchiusa.com/ IKEUCHI (SHANGHAI) CO., LTD. Room C, 21/F, Electrical & Mechanical Bldg., 600 Hengfeng Road, Shanghai 200070, P.R.China Tel: 86-21-6140-9731 Fax: 86-21-6123-4239 mist@kirinoikeuchi.com (for Shanghai, Tianjin, Shenzhen offices) http://www.kirinoikeuchi.com/ Tianjin Branch Tel: 86-22-2320-1676 Fax:86-22-2320-1675 IKEUCHI EUROPE B.V. Asterweg 17 A6,1031 HL Amsterdam, The Netherlands Tel: 31-20-820-2175 Fax: 31-20-820-2176 info@ikeuchieurope.com http://www.ikeuchieurope.com/ IKEUCHI TAIWAN CO., LTD. 11F-1, No. 27, Sec. 1, Chung Shan N. Rd., Taipei Taiwan, R.O.C. Tel: 886-2-2511-6289 Fax: 886-2-2541-6392 sales@ikeuchi.com.tw http://www.ikeuchi.com.tw/ PT. IKEUCHI INDONESIA Ruko Easton Jalan Gunung Panderman Blok E No.9, Lippo Cikarang Kel. Cibatu Kec., Cikarang Selatan Bekasi 17550 Indonesia Tel: 62-21-2909-3246 Fax: 62-21-2909-3247 sales@ikeuchi.co.id http://www.kirinoikeuchi.co.jp/ijk/ ■ Specifications and contents of this catalog are subject to change without prior notice for purpose of product improvement.

Comparison of nozzle tip Razor-Hke Thin Stream Thin Stream TDSS's raZOr-likG thin Stream has 20% higher impact compared to the conventional nozzles. TDSS is designed to have uniform spray impact on the cross direction. High impact thin stream ^ Improves productivity and quality Erosion test i\\ /\\ t\\ t\\ Water Saving Effect TDSS • Depth: 0.8-1.1 mm • Thickness: 4—4.5 mm • Length: 83 mm TDSS, with much higher spray impact, increases erosion depth by 20% compared to the conventional model. Minimal traces of scales improve productivity. Even with 10-20% less Water, TDSS provides the...

All IKEUCHI's precision-made hydraulic spray nozzles are guranteed for spray capacities and spray angles as shown, based on tests under the most accepted pressure conditions applied in actual applications. This guarantee covers metal, plastic, and ceramic nozzles. TDSS nozzles lineup High-pressure type Options & Accessories The TDSS series has the most-precise characteristics among all high-precision machine-made hydraulic nozzles. They are guaranteed through strict quality control, with spray testing at 15 MPa and a 100% inspection rate. Each nozzle is individually numbered and tested,...

TDSS Nozzles Lineup DESCALING NOZZLES TDSS series Q Stabilizing strainer Adaptor ■03 Standard strainer (type B) Welding adaptor Nozzle tip with cover Protective cap Spray Angle Code Structure Long nose nozzle tip Example installation Strainer with check valve (type LCV) Material is Brass (except for strainer with free passage diameter 0l). Examples of nozzle assembly •Standard nozzle tip + Packing + Long strainer Standard nozzle tip + Packing + Strainer with check valve In our material code, 'S' represents "stainless steel'. (Example) S303 represents stainless steel 303. How to order Please...

Options & Accessories • High-pressure type • Check valve Q Stabilizing strainer Adaptor Effect | Welding adaptor *lf you require specifications other than those given above, please fill in the 'check sheet" on page 25 and consult us. Example of nozzle assembly • Tip: Tungsten carbide • Tip body: S303 • Packing: Copper • Strainer adaptor: S303 • Strainer: S316L • Stabilizer: S316L In our material code, "S" represents "stainless steel". (Example) S303 represents stainless steel 303. Conventional check valve I Springs are in the flow passage. I Particles clog between the springs. I Check...

Options & Accessories DESCALING NOZZLES TDSS series • Long nose nozzle tip • Protective cap By changing only the nozzle tip to a long nose tip (on an existing header), you can shorten spray distance by up to 50 mm and increase spray impact. Please refer to page 14 for the relations between spray distance and spray impact. Extension adaptor can shorten spray distance to increase spray impact (descaling effect) without changing the nozzle tip. Further extension is possible with a combination of an extension adaptor and a long nose nozzle tip. • Long adaptor • Nozzle tip with cover Nozzle tips...

• Disassembly jigs for TDSS C shaped nozzle disassembly jig Before loosening the cap, put this jig in the groove of the nozzle tip. The nozzle tip can then be loosened by twisting the cap and can be taken off easily. Features of TDSS • Nozzle tip When making flat spray pattern with conventional nozzles, it is necessary to collide water streams inside the nozzles as shown in the figure below. This collision is caused by the existence of the edge at the orifice. However, the edge reduces the speed and the impact of the water. The performance of the nozzle becomes worse as the water stream...

Features of TDSS DESCALING NOZZLES TDSS series Spray distance Stabilizing strainer As highly-turbulent flow in the descaling spray header makes spray performance drop remarkably, it is necessary to straighten the water flow. IKEUCHI's stabilizer is designed to maximize the flow straightening effect. Spray impact is improved by shortening spray distance when spray capacity and spray width are fixed. Long nose nozzle tip and extending adaptor are available to increase spray impact without changing pipes. Stabilized in passing X" flow straighteners. Long nose nozzle tip shortens spray...

> of TDSS DESCALING NOZZLES TDSS series > of TDSS DESCALING NOZZLES TDSS series • Offset angle • Quality control and acceptance criteria Water sprayed from nozzle arrays often has interference where sprays overlap, which weakens spray impact force at the edges of the spray width. You can prevent the resultant scale remnants by providing a suitable offset angle (5-10 degrees). The histograms below show lot-to-lot performance variation of the TDSS series. TDSS series with minimal performance variation make a great contribution to stable descaling. Since all TDSS nozzles are guaranteed in...