WHY I-FEEDER
1 /24Pages

WHY I-FEEDER

WHY I-FEEDER
1 /24Pages

Catalog excerpts

WHY I-FEEDER-1

WHY I-FEEDER DOSING SYSTEMS

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growth through service and innovation

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There are 3 main types of liquid chemical dosing: o Centrifugal pumps with flowmeter and fluid control valve o Positive displacement pump with piston liquid-end drive o Positive displacement pump with diaphragm liquids drive

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PRINCIPLES OF DIFFERENT DOSING METHODS o Centrifugal pumps with flowmeter and fluid control valve: dosing is administered by using a centrifugal pump in conjunction with a flowmeter. The centrifugal unit pumps the fluid from the tank into the mainline. The flow meter is used as control unit together with a tap to dose the desired volume. Positive displacement pump with piston liquid-end drive: The electric motor drives an eccentric cam which in turn drives the piston. The piston forms a vacuum inside the liquid-end head which is how fluid is suctioned from the tank and dosed into the mainline....

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Advantages: o Low capital cost o High flow volumes Disadvantages: o High long term maintenance and part replacement cost o High labor cost as unit needs to be supervised to ensure continuous correct flow o Unreliable as dosing subject to pressure and flow variations in main line o Erosion high on seals, flowmeters, impellors, seals and other liquid-end items o Long list of working parts which need maintenance

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POSITIVE DISPLACEMENT PUMPS WITH PISTON LIQUID-END DRIVE Advantages: o Highly Accurate High pressure capabilities Sensitive to air – cannot run without liquid-end being wetted Sensitive to granules and impurities as piston and seals can scratch which breaks the vacuum Labor intensive when problems arise in the liquid-end Most expensive option

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OPTION 3: POSITIVE DISPLACEMENT PUMPS WITH DIAPHRAGM LIQUID-END DRIVE Advantages: o Accurate, durable and economical o Unaffected by outside influences such as pressure and water flow variations o Easy to maintain with most maintenance capable to be carried out on site o Easy to use with little wearable parts, especially liquid-end o Can run dry and not sensitive to impurities and granules Disadvantages: o Sensitive to blocked situations such as closed taps or blocked filters o Not measurable by off-the-shelf flowmeters

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1: History o Company founded in 1981 o Main shareholder control in hands of founding family ensuring a high level of quality control o Main business unit has at its core dosinq systems Growth through service and innovation o Company ethos is growth through service and innovation Footprints through all of Africa, Middle east, Europe and Asia

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2: Engineering o Gearbox manufactured from lightweight, strong, durable aluminium o Gearing CNC machined from special steel to ensure longevity even under the most trying conditions o Liquid-end available in Polypropylene as standard, available in Teflon, Stainless steel, Ertalite and PVC as per application o Electric drive a stock-standard item available in all major cities worldwide o Basic, robust drive design facilitates maintenance o Strengthened, high corrosion resistant diaphragm

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3: Functionality: o Can run up to 4 gearboxes dosing either a high volume or 4 different volumes in proportional volumes o 1 gearbox size capable of dosing from a maximum of 50 Iph to 1200 Iph o 2 liquid-end volume sizes for all capabilities o Low stock keeping due to design form and function o Lightweight keeping freight costs low o Accurately adjustable between 20 and 100 % Pumps can be upgraded without needing to purchase a new pump at considerably lower cost.

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4: Service: o Due to design easily serviceable on site o Minimum working parts which needs maintenance o Product sold through agents on site in area, not directly from manufacturer o Part-list small thus stock-keeping minimal o Sold as turnkey thus no additional sourcing required, and also ensures correct installation o Installation simple

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5: Exports: o Proven design with footprint in all of Africa, Europe, Asia and the Middle East o Light-weight for low freight cost o Turn-key supply for instant installation, ease of use o Accuracy with simple operation o Basic training from installation manual sufficient, ensuring the sales agents need not be on site to install.

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WORKING HAND-IN-HAND WITH OUR AGENTS

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Determinants: o Volume of product to be dosed o Maximum operating pressure o Product to be dosed o Power supply o Manual of automated control If automated, what are results required

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INSTALLATION: Before installation: o Suction pipes to be less than 3 m/9 foot o Inlet valve to be elevated above vessel outlet o Have electrician on-hand to connect DOL switchgear o Ensure oil is added to gearbox Installation: o Pump motor must turn clockwise o Ensure all piping is connected correctly and air-tight Direct Drive Diaphragm Type I To prevent overfeeding ^ siphoning-2 and dripping ‘ Install the back pressure valve n< the injection point on the discharge piping.

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De-aeration: o Attach suction pipe and run pump into open-ended line Calibration: o Always to be calibrated while dosing system under pressure o Use a calibrated column o Calibration only necessary with initial set-up Direct Drive Diaphragm Type

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We have automated dosing systems, capable of: o Proportional dosing o pH/ EC control o Volume dosed setting o Cloud reporting o Time control o Block controlled dosing

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Why automate? o Produce better crop yields. o Lower your operating costs. o Manage your systems remotely o Automate up-to-date information as required for reporting purposes o Fertigation control o Easier compliance and implementation of export conditions and regulations

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IN-FIELD INSTALLATIONS:

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IN-FIELD INSTALLATIONS:

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All Irriquip CC catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.