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INNOVATIVE SYSTEMS FOR EVERY BARN

INNOVATIVE SYSTEMS FOR EVERY BARN
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INNOVATIVE SYSTEMS FOR EVERY BARN

Product catalog summary
Introduction
The document introduces JOZ's innovative manure scraper systems designed to enhance dairy barn comfort and ease farmer workload. These systems improve barn hygiene, reduce maintenance costs, and ensure animal-friendly operations.
Drive Units
JOZ offers various drive units for manure scrapers, including drum, chain, and cable drives, compatible with different floor types. The drum drive is easy to maintain and suitable for long alleys, while the chain drive offers different motor capacities and an automatic hydraulic tensioner. The Dual Drive system supports longer alleys and enhances safety.
Control Technology
The MSC control panel communicates with precision sensors to monitor scraper positions, offering features like frost protection and remote control. It allows for speed control adjustments and setting specific scraper positions. The system can be operated remotely and provides maintenance alerts.
Manure Scrapers
JOZ provides various scraper models, including Combi, Multi, Delta, and Flex scrapers, each designed for specific barn conditions. These scrapers enhance cow comfort and hygiene, reducing hoof problems and bacteria.
Drive Unit Accessories
Accessories such as cow-friendly corner rolls and tensioning systems extend the service life of drive units, ensuring optimal performance and maintenance ease.
Specifications and Recommendations
The document recommends using guide irons on side wings for scrapers without a guide edge and fitting scrapers with side wing limiters. For sloping alleys, hinged frames should be used if the slope varies.
Side Discharge and Turning Chain Systems
JOZ's side discharge systems and turning chain systems offer efficient manure removal, suitable for various barn types. These systems are resilient, easy to use, and have a long service life.
Deposit Systems
JOZ offers various deposit options to ensure clean floors and hooves, emphasizing the importance of having a deposit point every 60 to 80 meters to prevent manure accumulation.
Safety and Customization
Safety is prioritized with options for covers on open deposit points. JOZ provides tailor-made solutions to ensure the safety and efficiency of manure removal systems.
Conclusion
JOZ's manure scraper systems and accessories improve barn hygiene, animal safety, and operational efficiency. Proper installation and maintenance are crucial to maximizing these systems' benefits.
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Catalog excerpts

INNOVATIVE SYSTEMS FOR EVERY BARN-1

INNOVATIVE MANURE SCRAPER SYSTEMS Home of the clean stable www.joz.nl/en

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INNOVATIVE SYSTEMS FOR EVERY BARN-2

Dairy farmers’ lives can be easier and more profitable. It is important that animals feel comfortable in the barn. We manufacture high-quality technical products that make time-consuming, heavy work a thing of the past, and barns more comfortable for animals. Home of the clean stable www.joz.nl/en

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INNOVATIVE SYSTEMS FOR EVERY BARN-3

Drive units Drum drive Chain drive Dual Drive Vario Sprocket Corner Roll Plus Cable drive Drive unit accessories Control technology Manure scrapers Combi scraper Delta scraper Quick opener for the delta scraper Flex scraper Flex scraper with E-rubber Slatted floor scraper Manure scraper options Side discharge systems Single-arm delta scraper Single-arm HDX delta scraper Turning chain system Deposit systems JOZ steel grid deposit JOZ letterbox deposit point Colophon Photography JOZ Text JOZ Design Indrukwekkend, Heiloo Production Indrukwekkend, Heiloo Version 3.0 Errors and misprints reserved....

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INNOVATIVE SYSTEMS FOR EVERY BARN-4

DRIVE UNITS JOZ supplies manure scrapers that are moved by rope, countersunk steel cables, stainless-steel cables, or steel chains. JOZ scraper systems can be used on slatted floors, solid concrete floors, rubber floors, and lowemission floors. Easy to maintain Longer service life thanks to large-diameter drum and heavy-duty structure Turned off by position measurement, not by extreme resistance 4 Home of the clean stable

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INNOVATIVE SYSTEMS FOR EVERY BARN-5

Drum drive mechanism – rope & cable The drum drive consists of a narrow, large-diameter drum that can be used in combination with rope, plastic-coated cables or stainless-steel cables. A drum-drive system always requires two drive units. While one drive unit rolls up the rope, the other unit unrolls it. Therefore the system does not have to be under tension. The narrow drum and the guide ensure that the rope or cable is always perfectly rolled. The drum drive can be used in conjunction with JOZ lifting hatches (type 650). A steel cable can be installed between the manure scrapers if needed. The...

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INNOVATIVE SYSTEMS FOR EVERY BARN-6

Types of floor applicable Slatted floor Solid concrete floor Rubber floor Low-emission floor Manure alley lengths applicable Plastic-coated cable 8 mm, max. 120 metres Plastic-coated cable 10 mm, max. 100 metres Dyneema rope 10 mm, max. 100 metres Stainless-steel cable 8 mm, max. 120 metres Stainless-steel cable 10 mm, max. 100 metres

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INNOVATIVE SYSTEMS FOR EVERY BARN-7

Advantages stainless-steel cable Not sensitive to manure Premium quality Usable in combination with deposit hatches Smooth/abrasion resistant - cow-friendly Advantages plastic-coated cable Compatible with long alleys No pieces of steel wire in manure Prevents injuries to claws and hooves Advantages rope Animal-friendly Easy to repair Extremely strong Dyneema rope

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INNOVATIVE SYSTEMS FOR EVERY BARN-8

Chain drive NH3 Solid concrete floor Slatted floor Rubber floor JOZ chain scraper systems use one drive unit per system. A chain installation is suitable for one or two manure alleys and, depending on the situation, one or more scrapers can be used per manure alley. Low-emission floor A brace kit is included with the 1.5 kW system for extremely resilient attachment to the floor. This brace kit is optionally available for the 0.55-kW and 0.75-kW units, and can also be used with existing drives. The capacity of the drive is determined by the length of the barn, with the option of a 0.55 kW, 0.75...

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INNOVATIVE SYSTEMS FOR EVERY BARN-9

chain installation Optional automatic tensioner with extra tensioning length saves time Motor gear units installed on a vertical console, to be mounted between the cows or outside Unequal alley lengths are perfectly possible Combination of chain over the drive and cable on the rear possible If several scrapers are used in each manure alley, a drawbar can be installed between the scrapers Maintenance when it suits you, no nasty surprises due to cable, rope or chain breakage Maximum hygiene, healthy cows and maximum safety thanks to vertical guards

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INNOVATIVE SYSTEMS FOR EVERY BARN-10

Dual Drive Solid concrete floor Flat floor Asphalt floor More than a thousand metres with just one system! Livestock farms are growing steadily throughout the world, with barns increasing in size. JOZ developed the Dual Drive in order to offer a suitable solution for these larger farms, where cow safety remains the priority. The Dual Drive allows systems of up to 1,000 metres long! This system is fitted with two drive units, which means that the installation is controlled by two motors and the forces are evenly distributed. This prevents extra wear and tear, and increases safety for cows. Because...

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INNOVATIVE SYSTEMS FOR EVERY BARN-11

Vario Sprocket JOZ comes with a unique solution for the uneven wear of the chain: the “Vario Sprocket with long-tempered chain”. This sprocket can change its pitch and adapts to the varying pitch of the chain. The teeth are attached by a spring structure which distributes forces evenly over the Vario Sprocket. This ensures less wear and maintenance. The sprocket doesn’t need to be replaced until the chain has run out. The Vario Sprocket can only be used in combination with the JOZ long-tempered chain (13 x 65). This chain is lighter than the standard 13 mm chain, which means less stress on the...

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INNOVATIVE SYSTEMS FOR EVERY BARN-12

Cable drive Slatted floor In addition to the drum drive (rope/cable) and the chain drive, JOZ also supplies a cable scraper system that is propelled by plastic-coated steel cable. The cable scraper installation is fitted with one drive unit per system, which pulls the cable back and forth. The system is driven by a drive roller. The cable drive is operated by JOZ’s MSC control panel. Read more about JOZ’s control solutions on page 20. Type of drive motor and max. length of cable: 0.55 kW 0.75 kW Home of the clean stabl

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INNOVATIVE SYSTEMS FOR EVERY BARN-13

DRIVE UNIT ACCESSORIES JOZ has developed special products that extend the service life of drive units. Cow-friendly corner rolls Long service life JOZ is here to help 13

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Drive unit accessories Corner roll Standard corner roll The corner rolls can be used on slatted floors, solid concrete floors, rubber floors, and low-emission floors. Cow welfare was taken into account in the construction of the thick-walled corner roll. For example, JOZ has fully integrated the greasing nipple of the corner roll so that the claws of the cows' hooves cannot become damaged. The large diameter and the hardened axle ensure that the fully hot-dip galvanised corner roll has a long lifespan. A special 180-degree corner roll is available for a single alley with chain. A corner roll...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.