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Manure Scrapers

Manure Scrapers
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Manure Scrapers

Product catalog summary
Foreword
JOZ aims to improve the lives of dairy farmers by offering high-quality manure scraper systems that enhance barn comfort for animals and reduce labor-intensive tasks.
Drive Units
JOZ provides various drive units for different barn types, including slatted, solid concrete, rubber, and low-emission floors. Key features include easy maintenance, increased service life, and automatic tensioning. The drum drive mechanism, using ropes or cables, is ideal for long alleys. The Drive Unit XL is robust, featuring a Corner Wheel XL and Vario Sprocket for enhanced durability.
Chain Drive
Chain scraper systems use one drive unit per system, suitable for one or two manure alleys. They offer different motor capacities and feature automatic hydraulic tensioning to reduce maintenance costs.
Dual Drive
Designed for large farms, the Dual Drive system supports systems up to 1,000 meters long, using two drive units for even force distribution, enhancing safety and reducing wear.
Vario Sprocket and Corner Roll Plus
The Vario Sprocket adapts to chain wear, reducing maintenance needs. The Corner Roll Plus is designed for tough conditions, offering durability and cow safety.
Cable Drive Mechanism
This system uses plastic-coated steel cables and is controlled by JOZ’s MSC control panel, suitable for slatted floors.
Accessories
JOZ provides accessories like corner rolls, lift sockets, and compression springs to extend the service life of drive units and ensure cow safety.
Specifications
  • Cable and Clamp Bushing: The 10 mm stainless-steel cable is securely connected to the manure scraper using a clamp bushing, suitable for UNP profiles and compression springs.
  • Chain Cleaner: Designed to remove sticky manure from the chain, preventing accumulation at the drive wheel and ensuring proper scraper function.
Procedures
  • Chain Tensioning: Proper chain tension is crucial for system efficiency and longevity. Options include the standard JOZ manual tensioner, Heavy Duty tensioner, collet for maintenance, chain tool for kink removal, and a fully automatic hydraulic tensioner for reduced maintenance and consistent tension.
Control Technology
  • MSC Control Panel: Features a precision sensor for scraper location, simple operation, and options for speed control and remote operation. It includes cow protection settings and maintenance notifications.
  • Remote Control: Allows starting or stopping the system remotely, with a range of 150 meters.
Manure Scrapers
  • Types: JOZ offers various scrapers, including combi, multi, delta, flex, and slatted floor scrapers, each designed for specific barn and floor types.
  • Combi Scraper: Suitable for solid or semi-solid floors, available in single-action, drive-over, and dual-action versions, with features like retractable pulling bars and animal-friendly construction.
Recommendations
  • Use the brace kit with all console extensions for stability.
  • Consider the automatic tensioner for reduced maintenance and consistent performance.
  • Choose the appropriate scraper type based on barn layout and floor type for optimal hygiene and cow comfort.
General Specifications
  • Scrapers are suitable for alley widths ranging from 135 cm to 460 cm.
  • Designed for use with chain, cable, or rope drive units.
  • Animal-friendly construction with tail protectors.
  • Compatible with solid concrete, rubber, and low-emission floors.
Conclusion
JOZ offers a range of manure scrapers tailored to various barn conditions and floor types, emphasizing durability, efficiency, and animal welfare. Each scraper type is designed to meet specific needs, ensuring optimal performance and hygiene in agricultural environments.
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Catalog excerpts

Manure Scrapers-1

Innovative manure scraper systems Meet JOZ's manure scrapers Manure scrapers

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Manure Scrapers-2

Home of the clean stable Dairy farmers’ lives can be made easier and more profitable. It is important that animals feel comfortable in the barn. We manufacture high-quality technical products that make timeconsuming, heavy work a thing of the past, and barns more comfortable for animals.

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Manure Scrapers-3

HDX Delta Scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Quick opener for Delta Scraper . . . . . . . . . . . . . . . 46 Flex scraper with E-rubber . . . . . . . . . . . . . . . . . . . . 49 JOZ slatted floor scraper . . . . . . . . . . . . . . . . . . . . . 50 Drive station XL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Chain drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Manure scraper options . . . . . . . . . . . . . . 54 Dual Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Vario Sprocket...

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Manure Scrapers-4

For every type of barn Drive units JOZ supplies manure scrapers that are moved by rope, countersunk steel cables, stainless-steel cables or steel chains. JOZ scraper systems can be used on slatted floors, solid concrete floors, rubber floors, and low-emission floors. Advantages ǎ Easy to maintain ǎ Increased service life due to heavy-duty construction ǎ Automatic tensioning possible ǎ Turned off by position measurement, not by extreme resistance

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Manure Scrapers-5

Drum drive mechanism – rope & cable The drum drive consists of a narrow, large-diameter diameter and the robust, powerful gear motor drum that can be used in combination with rope, (0.75 kW), the drive is ideal for barns with long alleys plastic-coated cables or stainless-steel cables. A drum-drive system always requires two drive units. While one drive unit rolls up the rope, the other unit The drum drive can be used in conjunction with unrolls it. The system does not then need to be under JOZ lifting hatches (type 650). A steel cable can be tension. The narrow drum and the guide ensure that...

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Manure Scrapers-6

O Slatted floor O Plastic-coated cable (8 mm, max. 120 metres) O Solid concrete floor O Plastic-coated cable (10 mm, max. 100 metres) O Rubber floor O Dyneema rope (10 mm, max. 100 metres) O Low-emission floor O Stainless-steel cable (8 mm, max. 120 metres) O Stainless-steel cable (10 mm, max. 100 metres)

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O Unaffected by manure O Long alley length is possible O Animal-friendly O Premium quality O No pieces of steel O Easy to repair O Can be used in combination wire in manure O Extremely strong with discharge hatches O Prevents injury to O Dyneema rope O Smooth/abrasion claws and hooves resistant - cow-friendly

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Manure Scrapers-9

Solid concrete floor Rubber floor Low-emission floor Drive Unit XL Invest in the future and choose Drive Unit XL. A Drive Unit XL is characterised by: solidly built drive unit with easy access for carrying ǎ Heavier motor footplate ǎ Heavier inner sleeve ǎ Improved power distribution motor/drive unit Drive Unit XL comes with a Corner Wheel XL. The large diameter of 40 cm, hardened parts and self- ǎ Suitable for 0.75 and 1.5 kW and for Dual Drive. lubricating capability mean that Corner Wheel XL ǎ Hinged chain guards to facilitate maintenance can withstand the toughest barn environments and bedding...

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Manure Scrapers-10

Solid concrete floor Slatted floor Rubber floor Low-emission floor Chain drive JOZ chain scraper systems use one drive unit per vertical console that is fitted with protective surrounds system. A chain installation is suitable for one or two on the telescopic part of the drive unit. The top cover manure alleys and, depending on the situation, one is stainless steel and the chain guards are hot-dip or more scrapers can be used per manure alley. galvanized. The front and rear are easy to assemble and disassemble. The capacity of the drive is determined by the length of the barn, with the option...

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Manure Scrapers-11

Fully automatic hydraulic tension Instead of manually tensioning the chain with the standard tensioning jack or crank, an automatic tensioner is available as an option. This saves money on both maintenance and labour, because you don’t have to shorten an extra chain when changing the chain sprockets or tension it manually. In addition, this tensioner reduces maintenance costs. The system is always correctly tensioned, which reduces wear. It is also reliable, because you will never tension it too late. Advantages of chain system ǎ Optional automatic tensioning system with extra-long tension length...

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Manure Scrapers-12

Solid concrete floor Flat floor Asphalt floor Dual Drive More than a thousand metres with just one system! JOZ recommends using a fully automatic hydraulic As livestock farms around the world continue to tensioner with the Dual Drive system. The system is grow in size, barns too are getting bigger. JOZ always correctly tensioned, which reduces wear. developed the Dual Drive in order to offer a suitable solution for these larger farms, where cow safety To further improve the ROI of the conventional remains the priority. The Dual Drive allows systems systems, the special combination of a Dual Drive...

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Vario Sprocket JOZ has developed a unique solution for the uneven wear of the chain: the Vario Sprocket with long-tempered chain. This sprocket can change its pitch and adapt to the varying pitch of the chain. The teeth are attached using a spring structure which distributes forces evenly over the Vario Sprocket. This ensures less wear and maintenance. The drive sprockets no longer need to be replaced and the sprocket only when the chain needs replacement. The Vario Sprocket can only be used in combination with the JOZ long-tempered chain (13 x 65). Made for heavy-duty work, this chain has a...

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Manure Scrapers-14

Slatted floor Cable drive mechanism In addition to the drum drive (rope/cable) and the chain drive, JOZ also supplies a cable scraper system that is propelled by plastic-coated steel cable. The cable scraper installation is fitted with one drive unit per system, which pulls the cable back and forth. The system is driven by a drive roller. The cable drive is operated by JOZ’s MSC control panel. Read more about JOZ’s control solutions on page 22. Type of drive motor and max. length of cable:* 0.55 kW Drives for any type of barn

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.