Compressed Air Management System SIGMA AIR MANAGER® 4.0 Key technology for Industrie 4.0 Compressed air station core intelligence www.kaeser.com

Optimum efficiency Adaptive, efficient and networked: demand-oriented compressed air management takes on a whole new meaning with the SIGMA AIR MANAGER 4.0. This advanced master controller coordinates operation of multiple compressors, as well as dryers or filters, with exceptional efficiency. The patented, simulation-based optimisation process calculates future demand based on past compressed air consumption profiles. Decisions are no longer dictated by a narrow pressure range, but rather by comprehensive energy efficiency optimisation. Saving energy has never been so easy. Thanks to networking...

sors can be viewed in the message history, making it easy to track system status at any time. Networking and communication The SIGMA AIR MANAGER 4.0 enables complete compressed air station digitalisation. As the central node point, it connects all station components via the secure KAESER SIGMA NETWORK. Operating data are collected centrally and can be integrated into the existing control technology. The advantage? Information is exchanged in real-time to assure continuous energy and cost optimisation combined with seamless production flow. with a software upgrade, a SAM 4.0 initially capable...

What’s on the inside. What’s in it for you. Upgrade your compressed air station Future-dynamic: SIGMA AIR MANAGER 4.0 grows with you. KAESER SIGMA NETWORK All components securely networked. All of the compressor station’s components can be seamlessly integrated into the KAESER SIGMA NETWORK. A simple software upgrade is all that's required to expand your compressed air station to meet future demand. Software updates ensure constant optimisation. Station Compressors Optimum efficiency. With the patented simulation-based optimisation process, you can achieve the most efficient performance solution...

Everything at a glance. Your entire compressed air station represented as a flow diagram on a 12-inch display, or on your computer and network-compatible devices. Communication & data exchange in real-time. The SIGMA AIR MANAGER 4.0 master controller allows KAESER to take full advantage of the very latest digital information technology and provides complete component networking capability. The advantage: real-time data exchange for continuous optimisation of energy and costs, combined with seamless production flow. Messages Monitoring Energy & Costs Your energy report quickly and easily. Time...

Maintenance / availability In order to simplify system maintenance, the SIGMA AIR MANAGER 4.0 menu has been expanded to include a “Maintenance” section. This new function allows you to view the maintenance hours counters for the compressors. Counter readings can be called up live, or sent by means of an automatically generated report. This facilitates predictive planning of maintenance tasks, for a time convenient to your processes. The SIGMA AIR MANAGER 4.0 always loads compressors within a maintenance group evenly, which also has the beneficial effect of ensuring that the maintenance hours...

Belt/coupling inspection Electric equipment Bearing lube Bearing change Group maintenance Station Compressors Mode manual Status Messages Monitoring Energy & Costs Maintenance Control Estimated due date for next service measure: Dryer Time Control Initial Start-up

Energy costs and reporting Systematic energy management increases the efficiency of the entire compressed air station, thereby reducing both energy consumption and the associated greenhouse gas emissions. This maximised efficiency is reflected in minimised costs. The SIGMA AIR MANAGER 4.0 from KAESER KOMPRESSOREN records, archives and processes the station’s operating data and actively supports you with your energy management activities as per ISO 50001. The required key figures – such as delivery volume, specific package input power and energy consumption – are automatically provided at a freely...

View time periods individually Would you like to compare individual days, weeks or any period of time? No problem – the SIGMA AIR MANAGER 4.0 takes care of it. Belt/coupling inspection Electric equipment Bearing lube Bearing change Group maintenance Status Messages Monitoring Energy & Costs Maintenance Control Estimated due date for next service measure: Dryer Time Control Initial Start-up Priorities in focus Clear menu layout ensures intuitive navigation to provide a comprehensive overview of your compressed air system with maximum ease. Data processing Power Volumetric flow rate Energy & Costs...

KAESER SIGMA NETWORK Pressure curve Pressure curve Current values Network pressure Pressure performance Required pressure Pressure range limit Volumetric flow rate Messages Monitoring Energy & Costs Maintenance Control Time Control Status - Overview Communication / networking Compressed air station digitalisation enhances efficiency and increases reliability. Because all station components are in constant communication with one other, any performance deviations can be detected at an early stage and be addressed as necessary. The SIGMA AIR MANAGER 4.0 connects every component within the compressed...

KAESER PLANT CONTROL CENTER Gateway, Firewall Customer Network KAESER CONNECT Automatikbetrieb Meldungen Monitoring Energie & Kosten Wartung Regelung Status - Übersicht Control technology (SCADA)

SIGMA AIR MANAGER 4.0 – Optimisation process Go yellow, be green Today, master controllers are expected to do far more than just take care of demand-oriented compressor operation. Efficiency is playing an ever-increasing role – the days of rigid, inflexible rules are over. Fixed switching sequences can no longer be implemented in an energy-optimised manner to meet ever-changing demand requirements, since every fixed rule in an algorithm limits the controller's flexibility and reduces its degree of freedom to act. Analyse and learn The simulation-based optimisation process analyses compressed...