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KAYA SAFETY 2023

KAYA SAFETY 2023
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KAYA SAFETY 2023

Product catalog summary
Introduction
Kaya Safety, founded in 1996 in Istanbul, specializes in designing and producing safety equipment for working at height. The company has expanded from a small hardware store to a global manufacturer, exporting to over 50 countries. It is renowned for innovative products and solutions, supported by a dedicated R&D center and a 'Working At Height Lab'.
Product Categories
The document details various equipment categories for working at height, including Truck Loading Platforms, Cantilever Arms, Mobile Anchor Pods, Safety Nets, Horizontal and Vertical Lifelines, Harnesses, and Lanyards. Each category is designed to meet specific safety standards and cater to different industrial sectors.
Production and Quality Assurance
Kaya Safety emphasizes high-tech production and quality management, operating a technical textile production facility and a quality management and test laboratory to ensure compliance with personal protective equipment standards.
Training and Installation
The company offers training and testing services in one of Europe's largest facilities, ensuring users are well-equipped to handle safety equipment. Installation services are provided by a globally experienced team.
Principles of Working at Height
Working at height involves significant risks, including falls that can lead to severe injuries or fatalities. Key principles include conducting thorough risk assessments, ensuring proper training and supervision, and implementing prompt rescue procedures. Equipment must be used correctly to prevent accidents, and users should be trained by authorized personnel.
Standards and Compliance
The document lists various standards that Kaya Safety's equipment complies with, such as EN 361 for full body harnesses and EN 795 for anchorage systems, ensuring safety and reliability in fall protection and rescue operations.
Specifications and Standards
  • Rescue Equipment: EN 1496 specifies rescue lifting devices.
  • Anchors and Lifelines: EN 795 and CEN/TS 16415 cover anchor devices, while EN 353-1 and EN 353-2 address guided type fall arresters.
  • Ropes and Adjustment Devices: EN 12841, EN 1891, EN 892, and EN 564 cover various types of ropes and adjustment devices.
  • Mountaineering Equipment: Standards like EN 12278, EN 567, EN 12275, EN 15151, and EN 566 cover pulleys, rope clamps, connectors, breaking devices, and slings.
  • Head Protection: EN 397, EN 12492, and EN 50365 specify helmets for industrial and mountaineering use.
  • Safety Nets and Edge Protection: EN 1263 and EN 13377 cover safety nets and temporary edge protection systems.
  • Lifting Equipment: EN 1492-1 and EN 1492-2 specify polyester slings.
Fall Protection and Safety
  • Fall Factors: There are three fall factors based on anchor point position, affecting potential falling distance and fall clearance.
  • Pendulum Effect: Occurs if lanyard or fall arrester is not fixed perpendicularly to the anchor point, potentially causing injury.
  • Calculating Safe Fall Clearance: Involves multiple parameters including lanyard length, shock absorber elongation, user height, and safety factor.
Working at Height
  • Telecom Sector: Use of vertical lifelines and double-legged shock absorbing lanyards for safe climbing on towers.
  • Energy Sector: Similar use of lifelines and lanyards, with emphasis on EN358, EN361, and EN813 standards for harnesses.
  • Roof Work: Fixed horizontal lifelines provide continuous anchorage, with precautions against pendulum effect and user quantity limitations based on manufacturer specifications.
Positioning Lanyards
Designed for safe movement on wood and concrete posts, offering fast and convenient use in limited spaces or for positioning tasks. Features easy adjustment during work due to a rope holder mechanism and enhanced resistance to external influences with a protective cover. Available in lengths of 3, 5, 7, and 10 meters, compliant with EN 358 standards. Carabiner options with gate openings ranging from 16 to 110 mm.
Single Leg Webbing and Twisted Lanyards
Provide superior resistance with high-strength columns and special coatings, facilitating easier climbing in tough conditions. Available in lengths of 1.2, 1.5, 1.8, and 2 meters, compliant with EN 354 standards. Carabiner options with gate openings ranging from 16 to 110 mm.
Shock Absorber
Gradually absorbs impact force during falls, featuring a durable protective case and inspectable via a zip fastener. Length of 27 cm, extending to 1.75 m after complete tearing, compliant with EN 355 standards.
Carabiners
Various models available, including steel and aluminum options, with different locking mechanisms such as triple action auto-locking and screw locking. Strengths range from 22 kN to 50 kN, with gate openings from 16 mm to 26 mm.
Anchorage Systems
Includes mobile anchor points and posts, wall anchors, bolt hangers, and anchor plates, designed for easy installation and high strength. Compliant with EN 795 Type A standards, with some models supporting multiple users and offering 360° rotation.
Overview
The document provides detailed specifications and descriptions of various lifeline systems and components used for safety in industrial environments. It includes both horizontal and vertical lifeline systems, emphasizing their features, materials, and standards compliance.
1. Anchor Types: The document lists different types of anchors such as Intermediate, Main, Console, Flat, Pole, Buttress Console, Sandwich Panel & Seam Roof, and Profile Anchors. Each type is identified by a specific code and is designed for particular applications.
2. Mobile Horizontal Lifeline (MHL) Series: This section describes the MHL series, highlighting its portability and practicality in areas where fixed lifelines cannot be installed. Key features include a swivel carabiner, shock absorber, and resistance to harsh industrial conditions. The MHL series is compliant with EN 795 Type C and CEN TS 16415 Type C standards.
3. Vertical Lifeline Systems: Several vertical lifeline systems are detailed, each with unique features such as shock absorbers, adjustable tension indicators, and the ability to function in corrosive environments. These systems are designed to be used at temperatures as low as -30°C and can be installed with a 15° inclination. They comply with EN 353-1:2014+A1:2017 standards.
4. Rope Grabs and Fall Arresters: The document describes various rope grabs and fall arresters, including their materials, compatibility with different rope diameters, and standards compliance. These components are crucial for ensuring safety during vertical operations.
5. Telescopic Poles: Telescopic poles are introduced as tools for establishing mobile vertical lifeline connections in hard-to-reach areas. They are compatible with specific carabiners and ropes certified to EN 1891 Type A.
6. Standards and Compliance: Throughout the document, emphasis is placed on compliance with European safety standards, ensuring that all products meet rigorous safety and performance criteria.
Specifications
  • Ropes: The document details various ropes including the 4 mm (9/16") Extraction Loop Rope and the 14 mm (9/16”) Safety Line Rope, both under the Lupa® Square brand. The ropes are available in lengths of 15.2-36.6 meters (50-120 ft) with a tolerance of -0%, +10%. The Dyne K® Termination Whip End is also mentioned with similar length specifications.
  • Material: The ropes are made from Coated Dyneema® SK 78/99 with a specific weight of 0.97 kg/dm3. They feature a 12 Strand Braided construction, excellent UV and abrasion resistance, and are available in Olive Green and Black colors. They comply with ISO 10325 standards.
  • Strength: The Minimum Break Load (MBL) for the ropes is 38,760 kgf, tested according to ISO 2307 standards.
Procedures and Equipment
  • Rope Protector: The document describes the RP-50 and RP-100 models, which feature a Velcro banded surface for easy attachment and detachment, and a column structure for friction resistance. Each protector is 1.2 meters long.
  • Stretcher Systems: Various stretchers are detailed, including the Spice Board, Basket Stretcher, and Scoop Stretcher, each designed for specific evacuation scenarios. They are made from high-strength materials, comply with EN 1865 standards, and have features like rollability, high carrying capacity, and X-ray transmission.
  • Carrying Bags: Multiple carrying bags are described, made from high-strength PVC canvas, waterproof, and designed for easy transport and storage of equipment. They come in various sizes and capacities, with features like ergonomic straps and reinforced bottoms.
Standards and Recommendations
  • Standards Compliance: The document emphasizes compliance with ISO 10325 and EN 1865 standards for ropes and stretchers, ensuring quality and safety.
  • Best Practices: Recommendations include using high-strength materials for durability, ensuring waterproof features for protection, and utilizing ergonomic designs for ease of use.
Key Data from Tables and Graphics
  • Rope Specifications: Detailed measurements and tolerances for various ropes are provided, highlighting their strength and durability.
  • Stretcher Dimensions: Specific dimensions and carrying capacities for each stretcher type are outlined, ensuring suitability for different rescue scenarios.
  • Bag Capacities: The document lists the volume and weight capacities of various carrying bags, aiding in the selection of appropriate storage solutions.
Additional Equipment
  • Adjustable Wrist Area: Made from elastic fabric, designed for comfort while working with nuts, bolts, etc., featuring an open fingertip design. Complies with EN 388 (2442).
  • Temporary Edge Protection System: Features easy installation with a single concrete anchor bolt, suitable for straight and angled setups. Includes ergonomic packaging and complies with TS EN 13374 standards. Available in different pole types and dimensions.
  • Safety Net Platform: Provides mandatory collective protection for personnel and material falls on exterior facades. Offers easy assembly and high UV resistance, with adjustable telescopic legs. Complies with EN 1263-1, System T.
  • Helicopter Safety Nets: Designed to prevent equipment and personnel falls during helicopter operations. Features high-strength, UV-resistant webbing and customizable sizes.
  • Roof Lighting Fence: A new-generation protection system preventing falls from roof lighting clearances. Offers high UV and corrosion resistance, with quick installation features. Complies with OSHA 1910-23(e)(8).
  • Safety Net: Provides collective protection for personnel and material falls, reducing dynamic load on structures. High UV resistance and customizable mesh sizes. Complies with EN 1263-1, System S.
  • Polyester Eye Sling: Features a safety factor of 7:1, made from high-strength polyester, and customizable sizes. Complies with EN 1492-1+A1:2010.
  • Truck Ratchet Strap: Available in 25 mm and 50 mm widths, made from high-strength polyester with tensile strengths of 2 tons and 5 tons respectively. Complies with EN 12195-2.
Note: KAYA YAPI A.Ş. reserves the right to change product specifications without notice. Document printed in October 2021.
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Catalog excerpts

KAYA SAFETY 2023-1

WORKING AT HEIGHT AND RESCUE EQUIPMENT High Safety At Work YÜKSEKTE ÇALIŞMA VE KURTARMA EKİPMAN

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KAYA SAFETY 2023-3

KAYA SAFETY Kaya Safety; 1996 yılında yüksekte yapılan çalışmaların güven içerisinde gerçekleşmesini sağlayacak sistemlerin ve ekipmanların tasarlanması, geliştirilmesi ve üretimi için kurulan, alanında en gelişmiş üretim tesislerinden birine sahip olan Kaya Safety; savunma sanayii, itfaiye, arama-kurtarma, enerji, akaryakıt, inşaat, telekomünikasyon, endüstriyel üretim gibi sektörlerde çalışmalarını sürdüren tüm kurum ve kuruluşlar için düşüş durdurma sistemleri; kurtarma, tahliye ve yük kaldırma ekipmanlarının tasarım, arge ve üretimini yüzde yüz yerli sermayeyle Türkiye’de gerçekleştirmektedir....

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KAYA SAFETY 2023-4

TRUCK LOADING PLATFORM ARAÇ ÜSTÜ ÇALIŞMA PLATFORMU MOBILE ANCHOR POD MOBİL ANKRAJ DİKMESİ STEEL MOBILE HORIZONTAL LIFELINE ÇELİK MOBİL YAŞAM HATTI EDGE PROTECTION KENAR KORUMA VERTICAL LIFELINE DİKEY YAŞAM HATTI MOBILE TRUCK LOADING PLATFORM MOBİL ARAÇ ÜSTÜ

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KAYA SAFETY 2023-5

VERTICAL LIFELINE WITH LADDER EXTENSION DİKEY YAŞAM HATTI MERDİVEN UZATMALI BRIDGE SYSTEM KÖPRÜ SİSTEMİ MOBILE CANTILEVER ARM MOBİL KONSOL KOL SANDWICH PANEL ANCHOR SANDVİÇ PANEL ANKRAJI HORIZONTAL LIFELINE YATAY YAŞAM HATTI

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KAYA SAFETY 2023-6

PRODUCTION ÜRETİM Technical textile production with advance equipment Yüksek teknolojili ekipmanlarla teknik tekstil üretimi QUALITY MANAGEMENT & TEST LABORATORY KALİTE YÖNETİMİ & TEST LABORATUVARI Laboratory tests in accordance with personal protective equipment standards guaranteeing product performance, current local and international quality assurance systems Ürün performansını güvence altına alan kişisel koruyucu donanım standartlarıyla uyumlu labaratuvar testleri ve güncel yerel ve uluslararası kalite güvence sistemleri R&D (DESIGN CENTER) AR&GE (TASARIM MERKEZİ) Innovative design and solutions...

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KAYA SAFETY 2023-7

EXPERIENCE & TRAINING DENEYİM & EĞİTİM Training, testing and experience in the second largest area of Europe with international accreditations Uluslararası akreditasyonlara sahip Avrupa’nın ikinci en büyük sahasında deneyim, test ve eğitim hizmetleri INSTALLATION KURULUM Worldwide experienced team for on-site solutions and installations Yerinde çözümler ve kurulumlar için dünya çapında deneyimli ekip WAREHOUSE DEPO Computerized stock tracking and storage system for regular and on time deliveries. Düzenli ve zamanında teslimat için bilgisayar kontrollü stok ta

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KAYA SAFETY 2023-8

WORKING AT HEIGHT CATEGORIES YÜKSEKTE ÇALIŞMA KATEGORİLERİ FALL ARREST DÜŞÜŞ DURDURMA WORK IN RESTRAINT ÇALIŞMA SINIRLANDIRMA Harnesses Kemerler Harnesses Kemerler Anchorages Ankraj Ropes Halatlar Mobile Fall Arresters Mobil Düşüş Durdurucular Anchorages Ankraj Lanyards Lanyardlar ICONS OF WORKING AT HEIGHT YÜKSEKTE ÇALIŞMA İKONLARI Retractable Fall Arresters Geri Sarımlı Düşüş Durdurucular Fall Arrest Düşüş Durdurma WORK POSITIONING ÇALIŞMA KONUMLANDIRMA Work Positioning Konumlandırma Work Positioning Lanyards Konumlandırma Lanyardlar Harnesses Kemerler Restraint Alan Sınırlama WORK IN SUSPENSION...

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KAYA SAFETY 2023-9

BASIC ELEMENTS OF WORKING AT HEIGHT YÜKSEKTE ÇALIŞMANIN TEMEL BİLEŞENLERİ ANCHORS AND LIFE LINES ANKRAJ VE YAŞAM HATLARI Permanent Anchorage Elements: Fixed equipment conforming EN 795 Type A standard for permanent systems (anchor plates, anchor poles) Kalıcı Ankraj Elemanları: Sabit sistemler için kirişlere, çelik konstrüksiyonlara kurulabilen EN 795 Tip A standardına uygun bağlantılar (ankraj direkleri) Temporary Anchorage Elements: Mobile Steel or textile equipment conforming EN 795 Type B standard (slings, door anchors) Geçici Ankraj Elemanları: EN 795 Tip B standardına uygun çelik veya tekstil...

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KAYA SAFETY 2023-10

PRINCIPLES OF WORKING AT HEIGHT YÜKSEKTE ÇALIŞMA PRENSİPLERİ Working at height is one of the biggest causes of workplace fatalities and major injuries. • Users must ensure that a sufficient risk assessment is carried out so that all risks of working at height are effectively identified, controlled and managed. • If working at height equipments are not used properly, severe injuries may happen. • Every employer must also ensure that employees are appropriately trained under careful and competent supervision to ensure that they can carry out their work safety. Yüksekte çalışma; ciddi yaralanmalara...

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KAYA SAFETY 2023-11

STANDARDS OF WORKING AT HEIGHT EQUIPMENT YÜKSEKTE ÇALIŞMADA KULLANILAN EKİPMAN STANDARTLARI GENERAL / GENEL • EN 363 Personal Fall Protection Equipment / Düşmeye Karşı Kişisel Koruyucu Sistemler • EN 364 Personal Protective Eqipment against Falls from the Height-Test methods / Yüksekten düşmeye karşı personel koruyucu teçhizat-Deney metotları • EN 365 General requirements for instructions for use, maintenance, periodic examination, repair, marking and packaging / Kullanma talimatı, bakım, periyodik muayene, tamir, işaretleme ve ambalajlamaya ait genel kurallar HARNESSES / KEMERLER • EN 361 Personal...

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KAYA SAFETY 2023-12

OVERCOME WORKING AT HEIGHT RISK! YÜKSEKTE ÇALIŞMA RİSKLERİNİ AŞ! There are 3 fall factors in fall protection depending on position of anchor point. These factors are used to calculate potential falling distance which is also related to fall clearance needed. The work must be carried out from an anchor point positioned on the shoulder level (Factor 1) as much as possible or higher (Factor 0). Higher anchor point will reduce energy transmitted to user by cutting down the falling distance. Düşüş durdurmada ankraj noktasının konumuna bağlı olarak 3 düşme faktörü mevcuttur. Bu faktörler kullanıcının...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.