Overview:
This manual provides comprehensive instructions for the operation and maintenance of the Model 3505 Pivot Fold Planters, applicable from the 2021 production year onwards. It includes essential information such as model and serial numbers for obtaining replacement parts and service.
Predelivery/Delivery Checklist:
Dealers must ensure the planter is fully assembled, lubricated, adjusted, and tested before delivery. Key checks include proper spacing of row units, lubrication of grease fittings, tension and alignment of drive chains, and correct installation of safety decals and lights. The checklist emphasizes explaining operational adjustments, safety precautions, and warranty details to the customer.
Machine Operation:
This section covers initial preparation, tractor requirements, and various adjustments for optimal planter operation. It includes detailed instructions on hydraulic operations, PTO pump drive options, and planting speed adjustments.
Row Unit Operation:
Instructions for setting planting depth, adjusting closing wheels, and maintaining seed meters are provided. The section also covers the operation of various seed metering systems and the importance of proper maintenance.
Fertilizer Application:
Details on different fertilizer opener options and attachments for both dry and liquid fertilizers are included. This section provides guidance on setup and maintenance to ensure effective fertilizer application.
Lubrication and Maintenance:
Regular lubrication and maintenance are critical for the longevity of the planter. This section outlines lubrication points, chain tension adjustments, and maintenance procedures for various components, including seed meters and hydraulic systems.
Hydraulic Diagrams:
The manual includes detailed hydraulic diagrams for different planter configurations, providing essential information for troubleshooting and maintenance of the hydraulic systems.
Introduction:
Kinze Manufacturing, Inc. provides this manual for the operation and maintenance of the Model 3505 planter. It emphasizes the importance of understanding safety, operation, lubrication, and maintenance instructions before using the equipment. The manual includes safety symbols and terms such as DANGER, WARNING, and CAUTION to highlight potential hazards.
Warranty Information:
The Kinze Limited Warranty covers registered products operated and maintained as per the manual. Abuse or modification beyond factory specifications voids the warranty. Registration must be completed within 5 business days of delivery. Warranty does not cover travel time, mileage, hauling, or labor costs.
Specifications:
The Model 3505 planter specifications include the number of rows, weight, transport and planting dimensions, seed capacity, and hydraulic requirements.
General Safety Rules:
Key safety rules include understanding and following all manual instructions and warning labels, ensuring the planter is operated by knowledgeable individuals only, maintaining awareness of bystanders, using appropriate protective gear, and following regulations for towing on public highways.
Safety Instructions, Signs, and Decals:
Safety signs and decals are crucial for hazard warnings and operational guidance. Users are advised to keep signs clean and replace any that are damaged or missing.
Initial Preparation and Safety Warnings:
Before operating the planter, ensure all instructions in the Operator Manual are followed. Key safety warnings include checking and torquing transport wheel lug bolts, inflating tires to specified pressures, and ensuring hydraulic pressures are within specified limits.
Tractor Requirements:
The planter requires a 12-volt DC electrical system and two dual remote hydraulic outlets. Additional requirements include a PTO pump for vacuum and bulk fill equipped planters.
Machine Operation Adjustments:
Includes safety lockup pin, stroke limiter pin, transport latch locking pin, and hitch length adjustment.
Hydraulic Operation:
The hydraulic system includes a lift cylinder, counterbalance valve, and selector valve for row marker or fold functions. A PTO pump drive and oil cooler option is available for tractors with insufficient hydraulic output.
Tractor Preparation and Hookup:
Instructions for adjusting the tractor drawbar and connecting the planter are provided. A safety chain must be used to prevent disconnection in case of hitch failure.
Transporting and Towing:
Transporting planters with hoppers over half full can lead to loss of control. Tow only with a suitable farm tractor and adhere to road and bridge load limits.
Planting Speed:
Operate planters within a speed range of 2 to 8 mph. Seed spacing may be affected at speeds above 5.5 mph.
Safety Precautions:
Avoid contact with power lines or high energy sources. Ensure all safety/warning lights and reflective decals are visible before transporting on public roads.
Machine Operation Overview:
The document provides detailed instructions for operating the Model 3505M0302-01, focusing on various components and procedures essential for efficient machine operation.
Bulk Fill Entrainer Access:
Instructions for shutting down the bulk fill system and accessing the entrainer for maintenance.
Bulk Fill Tanks - Clean Out:
Instructions for cleaning out the bulk fill tanks.
Ridge Planting:
Adjustments for the transport axle and tire scraper to prevent dirt buildup.
Auxiliary Work Lights Package:
Optional package includes halogen or LED flood lamps with mounting hardware and wiring harness.
Rear Trailer Hitch:Used for towing wagons, with specific weight and clearance requirements to prevent damage.
Field Test Procedures:
Conduct field tests to ensure proper seed placement and operation.
Seed Population Check:
Measure and calculate seed population per acre using specific row width distances.
Granular Chemical Application Field Check:
Attach calibrated vials to meters, drive a specified distance, and weigh the chemical to determine application rates.
Water Tank Usage:
Fill with clean or potable water for emergency chemical exposure.
Row Unit Operation:
Adjust planting depth using gauge wheels and ensure proper alignment of closing wheels.
Brush-Type Seed Meter 2.0:
Details on disc color codes, seed size ranges, and lubricants for various crops.
Finger Pickup Seed Meter:
Information on crop-specific finger assemblies and lubricants.
Vacuum Settings:
Settings for different crops, including seed disc kits, vacuum levels, and recommended lubricants.
Specifications and Safety Standards:
The machine's safety signs and decals conform to ANSI/ASABE standards.
Initial Preparation and Safety Warnings:
Key safety warnings include checking and torquing transport wheel lug bolts, inflating tires to specified pressures, and ensuring hydraulic pressures are within specified limits.
Tractor Requirements:
The planter requires a 12-volt DC electrical system and two dual remote hydraulic outlets.
Machine Operation:
Includes safety lockup pin, stroke limiter pin, transport latch locking pin, and hitch length adjustment.
Hydraulic Operation:
The hydraulic system includes a lift cylinder, counterbalance valve, and selector valve for row marker or fold functions.
Tractor Preparation and Hookup:
Instructions for adjusting the tractor drawbar and connecting the planter are provided.
Transporting and Towing:
Transporting planters with hoppers over half full can lead to loss of control.
Planting Speed:
Operate planters within a speed range of 2 to 8 mph.
Safety Precautions:
Avoid contact with power lines or high energy sources.
Machine Operation Adjustments:
Down pressure springs are preset and usually require no adjustment.
Row Marker Adjustments:
Adjust row marker extension to match the total planting width.
Vacuum and Bulk Fill Systems:
The vacuum meter system includes seed meters, discs, and a hydraulic-driven vacuum fan.
Machine Operation Overview:
The document provides detailed instructions for operating the Model 3505M0302-01.
Bulk Fill Entrainer Access:
Instructions for shutting down the bulk fill system and accessing the entrainer for maintenance.
Bulk Fill Tanks - Clean Out:
Instructions for cleaning out the bulk fill tanks.
Ridge Planting:
Adjustments for the transport axle and tire scraper to prevent dirt buildup.
Auxiliary Work Lights Package:
Optional package includes halogen or LED flood lamps with mounting hardware and wiring harness.
Rear Trailer Hitch:
Used for towing wagons, with specific weight and clearance requirements to prevent damage.
Field Test Procedures:
Conduct field tests to ensure proper seed placement and operation.
Seed Population Check:
Measure and calculate seed population per acre using specific row width distances.
Granular Chemical Application Field Check:
Attach calibrated vials to meters, drive a specified distance, and weigh the chemical to determine application rates.
Water Tank Usage:
Fill with clean or potable water for emergency chemical exposure.
Row Unit Operation:
Adjust planting depth using gauge wheels and ensure proper alignment of closing wheels.
Brush-Type Seed Meter 2.0:
Details on disc color codes, seed size ranges, and lubricants for various crops.
Finger Pickup Seed Meter:
Information on crop-specific finger assemblies and lubricants.
Vacuum Settings:
Settings for different crops, including seed disc kits, vacuum levels, and recommended lubricants.
Specifications:
The document outlines various seed disc kits, each identified by a part number and color code, designed for different crops.
Procedures:
Instructions are provided for installing seed discs, adjusting vacuum levels, and operating the vacuum fan.
Lubricants:
The use of graphite, talc, and Bayer Fluency Agent is discussed.
Maintenance:
Regular cleanout of seed meters is crucial to maintain genetic purity and prevent underplanting.
Additional Features:
The document describes the seed meter drive release mechanism, row unit extension brackets, and the pneumatic down pressure package option.
Recommendations:
The document advises regular inspection and maintenance of row unit chains, springs, and other components.
Overview:
This document provides detailed instructions for operating and maintaining various components of a planting machine.
Pneumatic Down Pressure Springs:
Instructions for calculating down pressure and locking up push row units.
Split Row Lockups:
Designed to keep push row units in a raised position.
Row Unit Adjustments:
Includes vacuum hose shutoff and clutch sprocket engagement/disengagement for push row units.
Fertilizer Application:
Details on granular chemical hoppers, including capacity and calibration instructions.
Safety and Maintenance:
Warnings about potential hazards when handling agricultural chemicals and operating machinery.
Key Notes:
Ensure proper torque settings for hardware to maintain equipment integrity.
Overview:
This document provides detailed instructions and specifications for the maintenance and operation of the Model 3505 fertilizer and seed planting equipment.
Maintenance Procedures:
Disassemble and clean hoppers and auger assemblies.
Liquid Fertilizer Attachment:
Optional low rate check valves are available to ensure equal distribution at low rates.
Planting Rate Information:
Planting rates are affected by seed size, shape, and planting speed.
Safety and Warnings:
Follow all chemical and equipment manufacturer instructions to prevent injury or damage.
Rate Charts:
Detailed charts provide approximate seeds per acre for different row widths and seed types.
Overview:
This document provides detailed planting rate charts for various row widths using different types of seed meters.
Specifications:
Data is provided for 15" and 30" rows.
Procedures:
Field Check: It is advised to always field check seed population to verify planting rates.
Norms and Recommendations:
Planting rates over 250,000 seeds/acre are not recommended with the specified seed disc and drive ratio.
Data Interpretation:
Tables provide approximate seeds per acre for various configurations.
Critical Information:
Use of a 28 tooth drive sprocket and a 27 tooth driven sprocket is specified for certain configurations.
Lubrication and Maintenance Overview:
This document provides detailed instructions for the lubrication and maintenance of various components of the Model 3505 equipment.
Drive Chains:
All transmission and drive chains should be lubricated daily with high-quality chain lubricant.
Wheel Bearings:
Wheel bearings should be repacked annually and checked for wear.
PTO Pump Shaft Coupling:
The PTO shaft coupling should be cleaned and greased each time the pump is installed.
Liquid Fertilizer Piston Pump:
The crankcase oil level should be checked daily and maintained at the plug level.
Bushings and Grease Fittings:
Bushings should be lubricated at the indicated frequency, and bolts should be checked for proper torque.
Mounting Bolts and Hardware:
All hardware should be checked for tightness before the first operation and periodically thereafter.
Tire Pressure:
Proper tire pressure is crucial to prevent tire explosions.
Chain Tension Adjustment:
Drive chains are self-adjusting with spring-loaded idlers.
Finger Pickup Seed Meter:
The seed meter should be inspected and adjusted regularly to ensure proper operation.
Brush-Type Seed Meter Maintenance:
High-quality seed should be used to prevent foreign materials from affecting meter accuracy.
Stainless Steel Wear Band:
The wear band protects the meter housing from damage.
Specifications and Wear Guidelines:
The document outlines the specifications for various components of a seed planting machine.
Lubrication and Maintenance Procedures:
The document provides detailed procedures for the lubrication and maintenance of various components.
Cleaning and Storage:
Instructions for cleaning and storing the brush-type seed meter are provided.
Gauge Wheel and Disc Blade Maintenance:
The document details the procedures for adjusting and replacing gauge wheel arm bushings, seals, and pivot spindles.
Additional Components and Adjustments:
Instructions for maintaining the row unit mounted no-till coulter, spiked closing wheel, and granular chemical attachment are included.
Wear Pad Adjustment and Valve Block Assembly:
The document provides guidelines for adjusting and replacing wear pads.
Flow Control and Valve Inspection:
Ensure correct check balls and springs are installed in each valve bore during reassembly.
Lubrication and Maintenance:
Drain the reservoir, clean the strainer, and change the filter annually.
Check Valve and Relief Valve Inspection:
Inspect check valves for foreign material and leaks.
Row Marker and Wheel Bearing Maintenance:
For row marker bearings, remove and clean components, replace if necessary, and lubricate thoroughly.
Fertilizer Check Valve Maintenance:
Disassemble, clean, and inspect the check valve.
Planter Storage Preparation:
Store the planter in a dry area, remove debris, lubricate parts, and clean seed meters.
Hydraulic Hose Storage:
Store hoses in a clean, cool, dry area away from sunlight and corrosive chemicals.
Hydraulic Diagrams:
Several diagrams illustrate the hydraulic systems for different planter configurations.
Troubleshooting:
Common issues such as closing wheel imprints, seed flow problems, and pump issues are addressed with potential causes and solutions.
Troubleshooting Guide Overview:
This document provides a comprehensive troubleshooting guide for various equipment issues.
Pump Troubleshooting:
Common issues include air leaks, broken valve springs, and excessive oil usage.
Row Marker Operation:
Problems such as markers lowering incorrectly or not moving are addressed.
Seed Meter (Brush-Type) Troubleshooting:
Issues like low seed count and high seed count are discussed.
Seed Meter (Finger Pickup) Troubleshooting:
Problems include one row not planting and irregular seed spacing.
Vacuum Seed Meter Troubleshooting:
Common issues include low seed count, poor seed spacing, and irregular seed population.
General Recommendations:
Regular maintenance and inspection are crucial to prevent equipment failures.