Overview

This comprehensive technical document details specifications, parts lists, and assembly instructions for the Köckerling Allrounder Classic series agricultural machinery. It covers mechanical components, hydraulic systems, rollers, seedbed tines, lighting, and linkage assemblies across multiple models (400, 500, 530, 600, 1450 profiline) and configurations.

1. Parts and Components Specifications

• Lockpin Assemblies: Includes nuts, washers, spring bushes (Spannhülse) by diameter (Ø25 to Ø45), and disassembly tools. Fasteners are specified by size and treatment (hardened, zinc-plated).
• Tine Elements: Various tine types such as Herkules tines (70x12mm), quick-change goosefoot points, and tungsten carbide reinforced tips. Components include mounting plates, bolts, springs, and changing tools with diameter variants (Ø11mm, Ø13mm).
• Frames and Structural Parts: Center and side frames for widths 400, 530, 600 with associated lockpins, washers, nuts, bolts, lynch pins, brackets, and adjusting discs.
• Track Loosener and Levelboard Assemblies: Brackets, tubes, adjustable mounts, U-bolts, washers, nuts, levers, spacer sleeves, and levelling tines detailed for soil preparation functions.

2. Assembly and Installation Notes

• Correct matching of fasteners (bolts, nuts, washers) with parts by size and part number is critical for secure assembly.
• Quick-change tine systems require proper installation of pins, springs, and support holders to ensure functionality and ease of maintenance.
• Safety components such as lynch pins and locking bolts must be installed to prevent accidental disassembly.

3. Material and Treatment Specifications

• Washers and plates are often hardened or zinc-plated for corrosion resistance and durability.
• Tine points use hardened steel or tungsten carbide for wear resistance.
• Bolts are specified with strength grades (e.g., 10.9) and surface treatments (galvanized, zinc-plated) to ensure mechanical integrity.

4. Product Variants and Compatibility

• Multiple frame sizes and tine diameters accommodate different operational needs.
• Quick-change tine systems provide flexibility for replacement and adaptation.
• Hydraulic and lighting components are referenced with detailed parts in separate sections.

5. Hydraulic Levelboard, Rollers, and Deflection Assemblies

• Hydraulic levelboards and rollers (STS, DSTS) include mounting arms, bushes, bolts, nuts, washers, and U-bolts with specific part numbers.
• Deflection levers (hydraulic and mechanical) with pivot bearings, spacer washers, hex bolts, lock pins, and clamping strips are specified for left and right sides.
• Depth adjustment mechanisms include hydraulic and mechanical tubes, pivot bearings, lock pins, bolts, nuts, washers, and indicator scales for precise control.

6. Seedbed Tines, Brackets, and Support Assemblies

• Comprehensive parts lists for seedbed tines and brackets covering tubes of various lengths (1300mm to 2200mm), rectangular tubes, U-bolts, nuts, washers, plates, and bushings.
• Single, double, and triple seedbed tine configurations are detailed with pre-assembled parts noted.
• Front carrier wheel assemblies include tyre specifications (23x10.50-12"), mounting brackets, bushings, lockpins, U-bolts, nuts, washers, turnbuckles, and spindle pivots.
• Support wheel frames and related mounting hardware are also described.

7. Lighting Systems and Electrical Wiring

• Lighting brackets (short and long), welded supports, mounting plates, LED lighting kits, reflectors (yellow and red), flashing lights, and associated hardware are specified.
• Electrical wiring harnesses with color-coded cables for turn signals, brake lights, tail lights, fog lights, and ground connections are detailed.
• Connectors, wire end ferrules, protective casings, warning plates, and decals for safety compliance are included.

8. Roller and Frame Assemblies

• Roller types include STS (single ring), DSTS (double ring), Rohrstabwalze (tube rod rollers), Krümler (cage rollers), and Doppelkrümler (double cage rollers) with diameters ranging from 350mm to 600mm.
• Parts lists include roller frames, roller parts with ring counts and lengths, bearings with housing, springs, mounting plates, bolts, nuts, washers, circlips, U-bolts, and stand supports.
• Fasteners are specified with sizes and treatments to ensure structural integrity.

9. Hydraulic Components and Assemblies

• Hydraulic hoses (DN6, 2SC reinforced) with various lengths and threaded connections (DKOL/DKOL M18x1.5) including angled fittings for flexible routing.
• Hydraulic cylinders (master and slave) with detailed dimensions for double-roller and levelboard control.
• Valves such as non-return valves, ball valves, and throttling discs regulate hydraulic flow and prevent backflow.
• Quick-release couplings with standardized threads (M18x1.5, M22x1.5) and color-coded markings ensure correct assembly and maintenance.
• Threaded fittings including cylinder joints, T-pieces, L-pieces, and double nipples are standardized for hydraulic circuit assembly.

10. Safety and Identification

• Adhesive warning stickers for hazards (oil leakage, pinch points, wheel nuts) are included for operator safety compliance.
• Hydraulic system identification labels assist in maintenance and correct operation.

Critical Information and Best Practices

• Ensure correct matching of spring bushes, lockpins, nuts, and washers by diameter and part number for secure assembly.
• Use specified hardened or treated components to maintain durability and safety.
• Quick-change systems require correct installation of pins and springs to function properly.
• Safety lynch pins and locking bolts must be installed to prevent accidental disassembly.
• Follow bolt strength grades (e.g., 8.8, 10.9) and surface treatments for mechanical integrity and corrosion resistance.
• Observe hydraulic coupling color codes and install non-return valves and throttling discs as specified to ensure safe and leak-free operation.
• Utilize depth indicators, adjustment scales, and torque arms for precise machine settings.
• Regularly inspect and replace wear parts such as bushings, bearings, springs, and circlips to maintain performance.
• Install warning plates and decals as per safety regulations.
• Refer to manufacturer assembly sequences and torque specifications for proper installation.

Conclusion

This document serves as an essential technical reference and parts catalog for the Köckerling Allrounder Classic agricultural machinery series. It provides detailed specifications, part numbers, assembly hardware, and best practices covering mechanical, hydraulic, lighting, and safety components. Adherence to specified parts, treatments, and assembly instructions ensures optimal machine performance, durability, and operator safety.