STATIONARY MACHINES
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STATIONARY MACHINES SHREDDING | SCREENING | SEPARATION

Komptech is a leading international technology supplier of machinery and systems for the mechanical and mechanical-biological treatment of solid waste and for the treatment of biomass as a renewable energy source. The product range includes over 30 different types of machines, that cover all key process steps in modern waste handling - shredding, separation, and biological treatment.By combining the right products from our own portfolio with proven components, we can deliver solutions to address complex challenges. The focus is always on innovative technology and solutions that ensure the...

SCREENING - MULTISTAR SEPARATION SEPARATION - HURRIKAN SEPARATION - BALLISTOR TECHNOLOGY FOR A BETTER ENVIRONMENT

aEFFICIENT SOLUTIONS TECHNOLOGY Mechanical pre- and post-treatment for Composting plants Mechanical-biological treatment plants (MBT) Refuse derived fuel production Wet and dry fermentation Preparation technology for Residual/Household waste Commercial waste, Waste wood, Biomass Tar paper etc. Electrically powered machines are ideal for large plants, stationary facilities and wherever mobility is not required. Komptech offers an extensive range of stationary electric-powered shredding, screening and separating machines. Designed for continuous operation and precisely adapted to their...

Turnkey waste processing technology requires solid expertise and resources along the entire performance chain. Our capabilities extend from the initial idea to professional handling including installation to user training. We are your expert contact for all areas of stationary systems, and everything from individual machines to entire processing lines. Initial ideas Flowcharts incl. material stream representation Assistance with permitting Engineering Definition of interfaces between all process steps In-house fabrication of key components Project leader as contact for the customer Complete...

Municipal solid waste Residual waste Mixed waste Waste wood Bulky waste Commercial waste Production waste WASTE SPLITTING MECHANICAL TREATMENT AS THE FOUNDATION FOR RECYCLING Special batches: Tires Tar paper etc. The reuse of materials and energy from waste is central to modern waste management. The foundation for it is laid by mechanical preparation in the form of waste splitting. In it, recyclables are recovered from the waste stream and high-yield combustibles are separated out for further processing as refuse-derived fuels (RDF). The remaining residue fraction can be stabilized and then...

Municipal solide waste Residual waste Bulky waste Commercial waste Production waste Bio waste 01 ­Single-shaft shredder Terminator 02 ­Dual-shaft shredder Crambo 03 Disc screen Flowerdisc 05 Ballistic separator Ballistor 06 Star screen Multistar Oversize fraction Oversize fraction Windsifting Stabilisation/ Landfilling Undersize fraction Undersize fraction Shredding generates a defined grain for downstream separating steps. The Terminator is known for its wide range of uses and high resistance to contraries while the Crambo has two shredding drums for aggressive intake of bulky material....

Separately collected biodegradable household waste FERMENTATIONPULPING GIVES THE MAXIMUM YIELD FOR FERMENTATION Restaurant leftovers Expired food from supermarkets and market waste Food industry waste For some types of organic waste, fermentation is the most suitable treatment method from an economical and ecological standpoint. The organics break down to give clean energy sources while the fermentation sludge is useful as compost and liquid fertilizer. But packaging, contraries and inert materials get in the way, so organic waste require special processing before it can be fermented. With...

Process water 01 Shredder Crambo 02 Pulping Passing Oversize fraction 03 Wet screening Multistar 04 Pressing All figures in percentage by weight SCREENING / SEPARATING: Shredding with Crambo eliminates oversizes and makes sure that packages are opened up. Organic materials are thus exposed and ready for the next step, pulping. The waste is homogenised with process water and further reduced in a pulper in batch operation. The high flow speed empties and cleans out packages. Heavy matter is separated out through a sluice. A downstream Multistar star screen dependably removes large contraries...

HIGHLIGHTS Shredding of the most difficult materials Rugged design as preshredder provides high degree of shredding Variable particle size by adjusting cutting gap Direct-drive with 2-speed transmission (Terminator direct) or hydraulic drive with constant power control TERMINATOR SINGLE-SHAFT SHREDDER FOR PRE-SHREDDING green efficiency The Terminator is a slow speed, high torque single-shaft shredder for hard-to-shred waste. C&D, railroad ties, carpet, MSW and tires are no problem for the rugged teeth mounted on the shredding drum and opposing counter comb. The stepless cutting gap allows...

02 01 Extremely large feed area (3000 x 2000 mm) 02 Shredding drum with replaceable teeth 03 2-speed-transmission with overload protection (direct) 04 Hydraulically adjustable counter comb 05 Drum drive on both sides (S-types) Shredding unit Drum length (mm): 3000 Throughput (dependent on material) Throughput performance (t/h): up to 15 up to 20 up to 30 up to 35 up to 55 up to 75 Shredding unit Drum length (mm): 3000 Throughput (dependent on material) Throughput performance (t/h): up to 30 up to 45 up to 50 up to 60 up to 80 up to 100

CRAMBO DUAL-SHAFT SHREDDER FOR WOOD AND GREEN WASTE HIGHLIGHTS High throughputs with general-purpose use Aggressive feed with 2820 mm long, counterrotating shredding drums Quick-change system for screen basket and tools -change particle size in minutes Direct drive with automatic 2-speed transmission (Crambo direct) or hydraulic drive with constant power control The stationary Crambo shreds all types of wood and green waste to a set particle size. Slow-running screws with shredding tools minimize fine particle and noise/ dust emissions, and build up resistance to contamination. The particle...