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B1001 HYDRAULIC

B1001 HYDRAULIC
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B1001 HYDRAULIC

Product catalog summary
Introduction
The manual for the LOGOSOL B1001 Hydraulic sawmill provides essential safety instructions, technical specifications, and operational guidelines to ensure safe and efficient use.
Safety Instructions
Operators must read the manual thoroughly before use. Key safety measures include informing all operators of potential dangers, prohibiting use by minors, and maintaining a clear work area. Personal protective equipment is mandatory, and regular checks for hydraulic hose damage and oil levels are crucial.
Maintenance
Regular maintenance is vital, including checking hydraulic hoses, oil levels, and safety features before each shift. The manual specifies oil change intervals and emphasizes using prescribed hydraulic oil. Cleaning the machine after each use is recommended.
Technical Data
Technical specifications include dimensions and capacities of components like the toeboard, log clamp, and log support. The powerpack outputs 3 kW, and the system holds approximately 10L of oil.
Assembly and Operation
Instructions for assembling the machine and connecting hydraulic components are provided, stressing correct positioning and alignment. Guidelines for the first start-up and regular operation are included.
Troubleshooting and Diagrams
Exploded views and hydraulic diagrams assist with troubleshooting and understanding the machine's layout. A CE declaration affirms compliance with European safety standards.
Conclusion
The manual is a comprehensive guide designed to ensure user safety and machine efficiency. Adhering to instructions and maintenance schedules will help prevent accidents and prolong the machine's lifespan.
Assembly Instructions Overview
Specifications and Components
The assembly process for the sawing machine is detailed, including necessary components and their specifications. Key components include log beds, pipes, fasteners, and hydraulic hoses.
Assembly Procedures
Positioning log beds on specified pipes and hole patterns is crucial, ensuring correct alignment. Fasteners should be organized for ease of access.
Safety Warnings
Warnings include risks of injury from pinch points, cuts from pressurized hydraulic hoses, and fire hazards from hydraulic oil. Protective gear is recommended.
Hydraulic System Setup
Instructions for connecting hydraulic cylinders and securing hoses are provided, stressing the importance of avoiding sharp bends and ensuring tight connections.
Adjustments and Maintenance
Procedures for adjusting chain tension, log supports, and log loader feet are detailed, maintaining a 90-degree angle for log supports.
First Start-Up and Testing
Before starting, check all couplings for tightness and fill the hydraulic system with oil. Steps for bleeding air from the system are provided.
Transport Instructions
Guidelines for preparing the machine for transport include securing log loaders and supports to ensure ground clearance.
General Recommendations
Recommendations include organizing fasteners, handling hydraulic components carefully, and using specified hydraulic oil.
Document Overview
This technical manual relates to Logosol AB's hydraulic systems, specifically the B1001/B751 models, including specifications, troubleshooting procedures, and a declaration of conformity.
Specifications
Components and their part numbers are outlined, including clamps, brackets, cylinders, and other assembly parts.
Procedures
Troubleshooting schedule for common issues is included, with probable causes and recommended actions.
Standards and Compliance
The document contains a Declaration of Conformity, stating compliance with the Machinery Directive 2006/42/EC and EMC Directive 2004/108/EU.
Key Recommendations
Regular checks on oil levels, fuses, and hose connections are recommended for optimal performance.
Contact Information
Logosol AB is located at Fiskaregatan 2, 871 33 Härnösand, Sweden. Contact via phone at +46 611 182 85 or email at [email protected].
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Catalog excerpts

B1001 HYDRAULIC-1

USER MANUAL Part no. 0458-395-0691 ROTATE SUPPORT

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B1001 HYDRAULIC-2

THANKS FOR CHOOSING A LOGOSOL MACHINE! We are very pleased that you have demonstrated your confidence in us by purchasing this machine and we will do our utmost to meet your expectations. LOGOSOL has been manufacturing sawmills since 1989, and in that time we have supplied approximately 50,000 machines to satisfied customers the world over. We are concerned with your safety and ensuring that you achieve the best possible results with your machine. We therefore recommend that you take the time to carefully read this user manual before using the machine. Remember that the machine itself is only...

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B1001 HYDRAULIC-3

TABLE OF CONTENTS Description of machine Safety instructions Technical data Component parts: Connecting valve/hydraulic cylinders Hydraulic hose First start-up Exploded views Hydraulic diagram

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B1001 HYDRAULIC-5

SAFETY INSTRUCTIONS • Read carefully through the entire manual before putting the machine into operation. Failure to observe these safety instructions may result in fatal injuries. Make sure that everyone who uses the machine is well informed of the dangers and has read the manual. The manual must be available at all times for those working with the machine. Minors under the age of 18 are not allowed to use the machine. Make sure that children and animals are not in the vicinity when the machine is being operated. Anyone working with the machine should be in good physical shape, healthy and well-rested....

 Open the catalog to page 5
B1001 HYDRAULIC-6

SAFETY INSTRUCTIONS Safety distance Before each shift: Warning! Fire risk. Hydraulic oil is flammable, do not perform hot work in the vicinity of hydraulic components and equipment. Check hydraulic hoses, couplings and cables for visible damage. Warning! Do not exceed the maximum weights specified for the equipment. Overload can entail sudden breakdowns making the work area dangerous Warning! Do not exceed the maximum weights specified for the equipment. Overload can entail sudden breakdowns making the work area dangerous Always check that the specified amount of hydraulic oil is in the tank...

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B1001 HYDRAULIC-7

SAFETY INSTRUCTIONS Safety distance: Make sure that nobody is within the safety distance when working with the machine. OPERATIONAL AREA MAINTENANCE MAINTENANCE BEFORE WORKING ON THE MACHINE Periodic maintenance of the machine expected to be performed by the operator is described in this section. Be sure to follow the specified maintenance intervals, as this is the basis for good function of the machine. Always unplug the power cable at the mains before starting service or adjustment. Check that the power cable, plugs and switches are in good condition and undamaged. Clean all parts of the machine...

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B1001 HYDRAULIC-8

MAINTENANCE CLEANING THE MACHINE Clean the bandsaw mill after each shift. Sweep away shavings and sawdust around the functions and on and around the rails. EVERY START-UP Check scraper rings: Make sure that dirt and shavings do not accumulate on the scraper rings. Check for oil leaks: Check all connections for oil leaks Check the oil level: Check the oil level in the hydraulic tank before each shift. Follow the maintenance schedule in the engine instruction manual. Check safety features: Before each shift, check the function of the following safety features: Make sure that the valve levers return...

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B1001 HYDRAULIC-9

TECHNICAL DATA LOGOSOL HYDRAULIC B1001/B751 01-00556 TOEBOARD Stroke length toeboard Diameter roller 01-00627 LOG CLAMP Vertical stroke Minimum clamp width Maximum clamp width 01-00584 LOG SUPPORT Vertical stroke POWERPACK Output 4L / 5L There is approximately 10L of oil in the system with all functions connected

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B1001 HYDRAULIC-10

SCREWS/NUTS Definition of the fasteners. Centre bolt Allen screw Cross screw Allen screw (partially threaded) Slotted screw Locking screw Hex bolt (partially threaded) Flange screw Flange screw (partially threaded) Flat washer Carriage bolt ADDITIONAL SYMBOLS The following symbols are used in addition to those shown above to describe part design. The dimensions of the fasteners are printed as a diameter dimension (M) ISO 68-1. This is followed by a length dimensions for bolts/screws; the dimension of a bolt/screw is the part of the bolt/screw that disappears into the material in which it is mounted....

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B1001 HYDRAULIC-11

Delivery The hydraulics are delivered in several different packages. The different functions are packed as shown in the illustration below. Arrange the component parts according to each function before starting the assembly.

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B1001 HYDRAULIC-18

POSITION In order for all functions to fit on the rails, the position is important. We start from the joints on the rail pipes and then count the hole pattern from the relevant joints to find the correct position. To be able to mount new functions in the rails, it is important to release existing log beds in order to facilitate installation of the new functions. The assembly assumes that the saw rails have an extension. If a second extension is fitted, it shall be mounted on the far end of the rails. The parts from packages are needed to start the assembly. 01-00767 We recommend laying out all...

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B1001 HYDRAULIC-20

5 Note that the two toeboards should be mounted on each side of their respective bed. Toeboard (1) shall be mounted closest to the operating position. We recommend laying out all fasteners on a tray or similar to make the task easier. To be able to mount new functions in the rails, it is important to release existing log beds in order to facilitate installation of the new functions. WARNING PINCH RISK! In this section of the assembly there is a risk of injury through crushing, so be careful and wear work gloves.

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B1001 HYDRAULIC-24

We recommend laying out all fasteners on a tray or similar to make the task easier. To be able to mount new functions in the rails, it is important to release existing log beds in order to facilitate installation of the new functions. Position 01-00627 The log beds are positioned on pipe number 4 viewed in the sawing direction. The log clamp is then placed on hole patterns 3 and 4 counted from the joint on the pipe in the sawing direction.

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B1001 HYDRAULIC-28

We recommend laying out all fasteners on a tray or similar to make the task easier. To be able to mount new functions in the rails, it is important to release existing log beds in order to facilitate installation of the new functions. Position 00-00102 The log beds are positioned on pipe number 4 viewed in the sawing direction. The beds are then placed on hole pattern 6 counted from the joint on the pipe in the sawing direction. Sawing direction

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