*myagriexpo

Catalogs
MacDon Europe GmbH
M205 Self-Propelled Windrower

M205 Self-Propelled Windrower

Product catalog summary

Introduction: The document is a parts catalog for the M205 Self-Propelled Windrower, featuring Dual Direction® and Ultra Glide® suspension, published in August 2016. It emphasizes the importance of keeping MacDon publications up-to-date, with the latest versions available online.

Serial Number Breaks and Abbreviations: This section provides details on serial number breaks and a list of abbreviations used throughout the catalog.

Summary of Changes: Lists updates and revisions made in the M205 (147956 Rev. A) version.

Parts and Assemblies: The catalog is organized into sections detailing various components and assemblies of the windrower, including:

Frame and Hose Guards: Details on frame construction and protective hose guards.
Wheel Assemblies: Information on wheel legs, drive wheels, tires, and casters of different sizes and configurations.
Platform and Mechanisms: Descriptions of platform stairs, toolboxes, and platform mechanisms.
Engine and Fuel System: Covers engine sub-assembly, fuel system, tanks, air intake, and exhaust systems.
Cooling Systems: Includes radiator, coolers, cooler box, and screen cleaner components.
Cab Components: Details on cab seals, suspension, windows, doors, roof, headliner, and HVAC systems.
Steering and Control Systems: Information on steering column, seat base, operator's seat, and control components.
Hydraulic Systems: Descriptions of various hydraulic systems including lift, brake shift, and interlock servo hydraulics.
Electrical Systems: Covers chassis electrical, GPS electrical, and lighting systems.
Decals and Safety Markings: Information on safety decals, product identification, and reflectors.
Optional Kits and Upgrades: Lists optional kits such as auxiliary lift valve, warning beacon, and various upgrade kits.

Conclusion: The catalog provides comprehensive details on the parts and assemblies of the M205 Self-Propelled Windrower, serving as a crucial resource for maintenance and repair.

Cab Suspension: This section outlines the components and part numbers related to the cab suspension system. Key parts include various supports, dampeners, and bumpers. Notably, the dampener MD #166205 has been replaced by MD #166827 for models from 2015 onwards, and older models should not mix these parts.

Windows: The windows section lists parts for front, rear, and side windows, including seals and shades. A window shade kit is available, which includes front and rear shades and necessary hardware.

Doors: This section details the components for door assembly, including glass doors, seals, handles, and hinges. Upgrade kits are available for door seals and hinges for models made in 2016 and prior.

Roof and Headliner: Components for the roof and headliner include the roof assembly, ambient lights, and various gaskets and insulators. An optional H.I.D. auxiliary lighting kit is available.

Headliner Switch Panels: This section covers the switch panels located in the headliner, including switches for lights, wipers, and air conditioning controls. Specific switches are available for different markets.

Mirror Arms – 2010 and Prior: Details parts for mirror arms, including supports, lights, and reflectors. Specific lenses are available for different markets.

Mirrors and Wipers – 2011 and Forward: Components include mirror mounts, convex mirrors, and windshield wipers. An optional H.I.D. lighting kit is also available.

Cab Air Conditioning and Heating – 2014 and Prior: This section lists parts for the air conditioning and heating system, including the heater/evaporator blower assembly, valves, and gaskets. A service bulletin is referenced for replacing certain hoses.

Cab Air Conditioning and Heating – 2015 and Forward: Updated components for the air conditioning and heating system include a new assembly for the A/C and heater combo core, along with updated valves, blowers, and thermostats.

HVAC – Cab Group (2015 and Forward): This section provides details on the HVAC system components, including air filters, blowers, and ventilators. Specific parts are noted for different model years.

HVAC – Engine Group (2014 and Prior): This section lists parts and components for the HVAC system in engines from 2014 and earlier. Key components include a receiver drier kit, various hoses, O-rings, service valves, and clamps. The document specifies part numbers, descriptions, and quantities required for each component.

HVAC – Engine Group (2015 and Forward): Similar to the previous section, this part details the HVAC components for engines from 2015 onwards. It includes updated part numbers and descriptions for hoses, O-rings, service valves, and additional components like insulated clamps and cable ties.

Steering Column and Seat Base: This section provides a detailed list of parts for the steering column and seat base, including steering wheels, knobs, bushings, springs, and various fasteners. It outlines the necessary components for assembly and maintenance.

Operator's Seat: Details the components of the operator's seat, including seat cushions, armrests, seat belts, and various adjustment mechanisms. It also references related sections for internal components and suspension systems.

Seat Suspension Internal Components: This section focuses on the internal components of the seat suspension, such as shock absorbers, air springs, and isolators. It provides part numbers and descriptions for maintenance and replacement.

Trainer's Seat: Lists parts for the trainer's seat, including seat belts, cushions, and latches. It specifies the necessary bolts and washers for assembly.

Console Components: Outlines the components of the console, including gauges, switches, power outlets, and armrest assemblies. It also mentions the availability of software updates for electronic modules.

Ground Speed Lever and Cable: Describes the components related to the ground speed lever and cable, including throttle controls, harnesses, and various support structures. It includes part numbers for assembly and maintenance.

Steering and Ground Speed Control (Under Cab): This section provides details on the steering and ground speed control components located under the cab. It includes carrier assemblies, steering arms, and servo controls, along with necessary fasteners and bushings.

Neutral Interlock and Pintle Arms: Although the document cuts off, this section likely continues to detail components related to the neutral interlock and pintle arms, providing part numbers and descriptions for assembly and maintenance.

Overview: This document provides detailed specifications and parts lists for various hydraulic and mechanical systems, specifically focusing on the Auburn Gear Wheel Drive (10 Bolt) and associated components. It includes part numbers, descriptions, quantities, and notes for assembly and maintenance.

Sections:

Wheel Drive – Auburn Gear (10 Bolt): This section lists parts for the Auburn Power Wheel Drive with a 30.5:1 ratio. Key components include input shafts, spindle assemblies, friction disk kits, and various seals and bearings. It emphasizes the importance of identifying the correct manufacturer and bolt configuration.
Header Lift Manifold: Details parts for the lift manifold, including valves, hydraulic connectors, and fittings. It references service parts and software updates required for maintenance.
Lift Manifold Valve Repair Parts: Provides a comprehensive list of solenoid valves, coils, orifice disks, and seal kits necessary for repairing lift manifold valves.
Cooler Bypass: Describes components for the cooler bypass system, including filter heads, relief valves, and various hydraulic fittings. It specifies parts for models from 2015 onwards.
Charge Cooler Hydraulics: Lists hoses, clamps, and fittings for the charge cooler hydraulic system, highlighting the inclusion of specific hose kits and fasteners.
Header Drive Hydraulics: Covers hydraulic lines, couplers, and clamps for the header drive system, with notes on available kits and hardware.
Traction Drive Hydraulics: Details clamps, supports, and hoses for the traction drive system, including specific fasteners and fittings.
Brake Shift Hydraulics: Lists hydraulic tees, hoses, and cable ties for the brake shift system, emphasizing the use of metal-reinforced hoses.
Lift Hydraulics: Provides information on hydraulic lift hoses, fittings, and clamps, with a focus on insulated components and cable ties.
Interlock Servo Hydraulics: Describes hoses, clamps, and brackets for the interlock servo system, including specific fasteners and fittings.
Draper/Auger Header Drive: Details kits and components for the draper/auger header drive, including manifolds, couplers, and hydraulic lines.
Draper Conditioner/Auguer Header Reverser: Lists kits and couplings for the draper conditioner/auger header reverser, focusing on hydraulic connections.

Key Notes: Quantities listed are per assembly, and specific service bulletins and software updates are referenced for maintenance. The document emphasizes the importance of using the correct parts and configurations for each system.

Hood Reinforcement Kit: This section details the components of the Hood Reinforcement Kit, including braces, fasteners, bolts, nuts, and washers. The kit includes a grill template tool and instructions for installation.

Pre-Cleaner Kit: The Pre-Cleaner Kit includes a pre-cleaner with clamp, flanged pipe weldment, seals, support weldments, hoses, clamps, and an air intake tube. It is available through Whole Goods only.

Fan Drive Upgrade and Reversible Fan Kit: This kit is used for servicing M205 windrowers and includes a fan drive upgrade, reversible fan, and a fan control box. It is suitable for specific serial numbers and includes installation instructions.

Cab Suspension Limit Strap Kit: Includes components such as guides, stops, supports, washers, nuts, bolts, and screws for cab suspension limit strap installation.

M205 Gearbox Service Kit: This kit includes the M205 engine gearbox assembly, retaining rings, seals, keys, shafts, gears, O-rings, bearings, and necessary hardware for servicing.

Cab Suspension Rear Bumpers Kit: Contains rubber bumpers, support brackets, bolts, and nuts for rear cab suspension.

M205 to R85 Connections: Details the hydraulic coupler lock kit, wiring harnesses, connectors, hydraulic lines, couplers, and fittings required for connecting M205 to R85 headers.

Neutral Setting Service Kit: Includes hydraulic couplings, diagnostic hoses, pressure gauges, adapters, and a carrying case for service purposes.

Auxiliary Cooling Package – Frame: Describes the frame components of the auxiliary cooling package, including supports, hinges, seals, and hardware. Additional components are detailed in subsequent sections.

Auxiliary Cooling Package – Oil Cooler and Fan Shroud: Includes oil cooler, fan shroud, seals, latches, and decals. Additional components are detailed in related sections.

Auxiliary Cooling Package – Hydraulics: Details the hydraulic components of the auxiliary cooling package, including coolers, hoses, clamps, and fittings.

Auxiliary Cooling Package – Electrical: Includes electric fans, supports, harnesses, alternator, relay, and fasteners for the electrical components of the auxiliary cooling package.

Catalog excerpts

Parts Catalog 147956 Revision A Original Instruction

Open the catalog to page 1

M205 Self-Propelled Windrower, featuring the Dual Direction® and Ultra Glide® suspension. Published August, 2016 NOTE: Keep your MacDon publications up-to-date. The most current version can be downloaded from our website (www.macdon.com) or from our Dealer-only site (https://portal.macdon.com) (login required).

Open the catalog to page 2

Introduction This Parts Catalog lists all the replacement parts that can be ordered for a MacDon M205 Self-Propelled Windrower. Bold text is used to indicate updates made at the current revision level. With each new revision of the catalog, previous revisions are returned to regular text. In this catalog, right-hand (RH) and left-hand (LH) are determined from the operator’s position, facing forward with the windrower in cab-forward position. An arrow is sometimes used in illustrations to indicate cab-forward position as shown below.

Open the catalog to page 6

Serial Number Breaks The side of the serial number on which the dash (–) appears determines whether the part is used "up to" or "after" the serial number given. Example: • –162249 Used on machines up to and including serial number 166249. • 166250– Used on machines including and after serial number 166250. Abbreviations The following abbreviations are used in this catalog. A/R – as required (quantity varies) C/W – complete with CSK – countersink DK – double knife DT – distorted thread EXT – exterior FLG – ﬂange HH – hex head HYD – hydraulic I.D. – inside diameter LH – left hand (determined from...

Open the catalog to page 7

This list covers changes made since the last revision (147774 Rev. A)

Open the catalog to page 8

FRAME HOSE GUARDS

Open the catalog to page 12

FRAME HOSE GUARDS Part Number MOULDING – FRAME (UNIGRIP) MOULDING – FRAME (UNIGRIP) MOULDING – FRAME (UNIGRIP) MOULDING – FRAME (UNIGRIP) MOULDING – FRAME (UNIGRIP) Serial Number

Open the catalog to page 13

WHEEL LEGS

Open the catalog to page 14

WHEEL LEGS Part Number KIT – LEG PIN EXTRACTION TOOL (DEALER SET–UP AID) 1 WASHER – FLAT Serial Number 1. Kits available through Whole Goods only.

Open the catalog to page 15

PLATFORM STAIRS – 2010 AND PRIOR Platform Stairs – 2010 and Prior

Open the catalog to page 16

PLATFORM STAIRS – 2010 AND PRIOR Part Number Serial Number SUPPORT – POLY FLEX STEP PANEL – STAIR BACKING CLAMP – STAIRS SUPPORT – RH STAIR SIDE SUPPORT – LH STAIR SIDE

Open the catalog to page 17

Part Number BUMPER – RUBBER COVER – SOFTEX GRIP GUARD – FOAM RUBBER ASSY – STIRRUP LATCH RAIL – WELD'T BUMPER – RUBBER STEP – WELD'T (2011 AND FORWARD) PLATE – LATCH MOUNT RAIL – FRONT WELDT, LH RAIL – FRONT WELDT, RH

Open the catalog to page 19

PLATFORM MECHANISM Platform Mechanism

Open the catalog to page 20

PLATFORM MECHANISM Part Number BUSHING – TEFLON SUPPORT – HINGE, PLATFORM BUSHING – BRONZE SUPPORT – PLATFORM, WELD'T LINK – PLATFORM TUBE – HINGE ANGLE – PLATFORM ARM PIVOT LINK – STRIKER WASHER – FLAT

Open the catalog to page 21

WALKING BEAM

Open the catalog to page 22

WALKING BEAM Includes fitting (MD #18671), two bushing sleeves (MD #107201), center beam assy. (MD #183420), decal (MD #23165), and reflectors (MD #115145, #115147). Refer to Section 78 Decals - Information and Reflectors, page 223. Includes fitting (MD #7536), decal (MD#109842), and reflectors (MD #115145, 115147). Refer to Section 78 Decals - Information and Reflectors, page 223.

Open the catalog to page 23

Part Number ARM – ANTI SHIMMY MACHINED BRACKET – LH SHOCK MOUNT BRACKET – RH SHOCK MOUNT DAMPENER – ANTI SHIMMY WASHER – HARDENED FLAT WASHER – FORMED

Open the catalog to page 25

Part Number CASTER – WELDMENT, C/W DECAL SHAFT – WELDMENT STEM – TIRE VALVE ASSEMBLY #TR – 415 RING – RETAINING BEARING – ASSEMBLY BEARING – BALL FITTING – LUBE BOLT – WHEEL (PRESS-IN) 9/16 NF X 53 LG Serial Number WASHER – HARDENED FLAT 5. Kits available through Whole Goo

Open the catalog to page 27

Part Number CASTER – LH WELDT, C/W DECAL CASTER – RH WELDT, C/W DECAL TUBE – INNER TIRE HUB – C/W BEARING CUPS AND GREASE FITTING BEARING – CONE BEARING – CONE ROLLER SEAL – GREASE FITTING – LUBE, DRIVE TYPE WASHER – HARDENED FLAT Serial Number WASHER – FLAT 6. Kits available through W

Open the catalog to page 29

Part Number CASTER – WELDMENT, C/W DECAL SHAFT – WELDMENT BEARING – ASSEMBLY BEARING – BALL SPH O.D C/W LC 1 3/8 IN. BORE RING – RETAINING STEM – TIRE VALVE ASSEMBLY #TR – 415 BOLT – WHEEL (PRESS-IN) 9/16 NF X 53 LG WASHER – HARDENED FLAT Serial Number 7. Kits available through Whole Goods only. 8. For units without anti-shimmy

Open the catalog to page 31

Part Number CASTER – LH WELDT, C/W DECAL CASTER – RH WELDT, C/W DECAL HUB – C/W BEARING CUPS AND GREASE FITTING BEARING – CONE BEARING – CONE ROLLER SEAL – GREASE FITTING – LUBE, DRIVE TYPE STEM – TIRE VALVE ASSEMBLY #TR – 415 WASHER – HARDENED FLAT Serial Number WASHER – FLAT 9. Kits available through Whole Goods only. 10. For units without ant

Open the catalog to page 33

DRIVE WHEELS AND TIRES – EIGHT BOLT Drive Wheels and Tires – Eight Bolt

Open the catalog to page 34

DRIVE WHEELS AND TIRES - EIGHT BOLT 11. Kits available through Whole Goods only. 12. Not serviced individually; service with kit MD #166729. 13. Kit replaces any previous nut for the eight-bolt configuration to eliminate any possible bolt loosening. Includes: 16 nuts (A), 16 washers (B), decals, and instructions.

Open the catalog to page 35

DRIVE WHEELS AND TIRES – EIGHT BOLT

Open the catalog to page 36

DRIVE WHEELS AND TIRES - EIGHT BOLT 14. Kits available through Whole Goods only. 15. Not serviced individually; service with kit MD #166729. 16. Kit replaces any previous nut for the eight-bolt configuration to eliminate any possible bolt loosening. Includes: 16 nuts (A), 16 washers (B), decals, and instructions.

Open the catalog to page 37

DRIVE WHEELS AND TIRES – TEN BOLT Drive Wheels and Tires – Ten Bolt

Open the catalog to page 38

DRIVE WHEELS AND TIRES - TEN BOLT 17. Kits available through Whole Goods only. 18. Not serviced individually; nut (MD #205397) must be ordered in multiples of 10 only.

Open the catalog to page 39

All MacDon Europe GmbH catalogs and technical brochures

Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

Brand list