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Front hitch FPS-JD 4020

Front hitch FPS-JD 4020
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Front hitch FPS-JD 4020

Product catalog summary
About this Operating Manual
This manual is designed for users of the front hitch FPS-JD 4020 implements for the John Deere 4020. It stresses the importance of reading and understanding the manual before use and keeping it accessible for reference.
Safety
  • Intended Use: The implements are specifically for the John Deere 4020. Misuse can result in health hazards, equipment damage, and environmental harm.
  • Personnel Qualification: Only individuals aged 18 or older, or those instructed, should handle the implements.
  • General Safety Instructions: Adhere to safety guidelines to prevent injuries and equipment damage.
  • Special Safety Instructions: Warnings about moving parts, high-pressure fluids, and the rotating PTO shaft are included. Protective clothing is recommended.
Installation
  • Mounting the Front Power Lift: Detailed steps for mounting the basic implement and extension kits are provided. Safety precautions include switching off the tractor and using a jack for heavy parts.
  • Installing and Removing the Front PTO Shaft: Instructions for mounting and dismounting the drive shaft and universal joint shaft, emphasizing safety and correct assembly.
Operation
  • Guidelines for operating the front power lift and adjusting the mower are included, along with instructions for using the PTO drive shaft.
Maintenance
  • General maintenance, service, and repair instructions are provided to ensure the longevity and proper functioning of the implements.
Disposal
  • Guidelines for the proper disposal of the implements are included.
Technical Data and Warranty
  • Technical specifications and warranty information are provided to assist users in understanding the capabilities and coverage of the implements.
List of Illustrations and EC Declaration of Conformity
  • A list of illustrations and the EC Declaration of Conformity are included for reference and compliance verification.
Mounting the Attachment Kit for the Mower
Instructions for mounting the mower attachment kit include dismounting the fork pieces from the original mower and attaching them to new parts supplied by matev. The process involves guiding the mower attachment under the lift mechanism and securing it with forks and an eccentric lever.
Mounting the Front Hydraulic Extension Kit
The installation involves mounting a support bracket with couplings on the upper link receptacle and connecting the hydraulic system to the tractor's sockets.
Mounting the Front Guard
Instructions are provided for mounting the front guard holder and the front guard itself. Adjustments to the hydraulic couplings are necessary if a hydraulic front extension kit is already mounted.
Operation
Front Power Lift with Front Load Operation
Before using the front loader, certain components must be dismounted. The document details the process for coupling and uncoupling implements using a coupling triangle or catch hooks.
Lowering Safeguard for the Front Power Lift
Instructions are given for activating and resetting the lowering safeguard, crucial for safety during transport and maintenance.
Working with and without Pendulum Compensation
The document explains the use of pendulum compensation for driving on uneven surfaces and provides guidance on setting it for different tasks.
Adjusting the Mower
Proper mower adjustment is emphasized for achieving a correct cut, with reference to the John Deere operating manual for detailed instructions.
PTO Drive Shaft
Guidance is provided on operating the PTO shaft, including removing and fitting the protective cap.
Maintenance
General Maintenance
Regular checks of safety-relevant parts and hydraulic connections are advised to prevent personal injury or equipment damage.
Service
After initial use, all connections should be checked, and moving parts lubricated. Specific instructions are given for maintaining the lift arm and pendulum compensation.
Repair
For any faults or malfunctions, contact information for matev GmbH is provided.
Disposal
Implements must be disposed of according to local regulations, with no disposal services provided by matev GmbH.
Technical Data
Details are provided for the front power lift and PTO shaft, including specifications like lifting force and lift height.
Warranty
Information on warranty and guarantee conditions is available in the matev GmbH "General Terms and Conditions."
Declaration of Conformity
The document concludes with an EC Declaration of Conformity, confirming compliance with the Machinery Directive 2006/42/EC.
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Catalog excerpts

Front hitch FPS-JD 4020-1

Original Operating Manual Front hitch FPS-JD 4020 Implements for John Deere 4020

 Open the catalog to page 1
Front hitch FPS-JD 4020-3

About this operating manual About this operating manual Dear customer! Thank you for purchasing these implements for the John Deere 4020, we appreciate your trust. Prior to using these implements for the first time read this operating manual carefully and conscientiously all the way through. Keep this operating manual where it is easily accessible in the vicinity of the implements. This will enable you to refer to important information and handling instructions as needed. Listings with bullet points are marked as follows: · Text · Text · Text . . . Handling instructions are marked in the sequence...

 Open the catalog to page 3
Front hitch FPS-JD 4020-4

Safety Guidelines and instructions with which you must comply are summarized in this section. Personnel who install, operate and maintain the implements for the John Deere 4020, must have read and understood this operating manual. Intended use The implements should only be mounted on the John Deere 4020. All other uses are excluded. Non-intended use causes: · Health hazards for the operator or for third parties · Damage to the tractor and the attachments · Environmental damage Qualification of personnel Only persons 18 years of age or older, or instructed persons should install, operate, and...

 Open the catalog to page 4
Front hitch FPS-JD 4020-5

Attention! Injuries can occur. Wear protective work clothing. Special safety instructions Safety instructions are specified in this chapter that are also affixed as stickers on the implements Attention! Danger of injury due to moving parts. Remove the ignition key before performing maintenance tasks on the implement. Attention! Injuries can occur due to improper operation. The implement can be damaged. Read the operating manual all the way through. Comply with the safety instructions. Attention! Injuries due to fluid escaping under high pressure. Comply with the instructions in the operating...

 Open the catalog to page 5
Front hitch FPS-JD 4020-6

Installation Danger! Severe injury to the operator or third parties occurs. Switch off the tractor and remove the ignition key before mounting or dismounting the implements. Note! Enter the chassis number of the front power lift on page 33 of this operating manual. Note! Dismount the hitch before mounting the front power lift. Mounting the front power lift Mounting the front power lift basic implement There are two different extension kits for the basic implement: Extension kit cat. 0 Extension kit cat. 1 (coupling triangle not included in the scope of delivery, however it is available as optional...

 Open the catalog to page 6
Front hitch FPS-JD 4020-7

Note! If you have unscrewed the two screws (see), do not move the tractor until you have retightened these screws. On both sides, unscrew the screws marked in Fig 1: Adapt the cooling line from the front axle. This makes it easier to fasten the base frame onto the tractor. Attention! Danger of injury due to falling frame parts. The base frame weighs approx. 50 kg. It may be necessary to use a jack when you mount the base frame. On the left side the cooling line must be bent approximately 8-10 mm to the inside by a specialized company so that the lift shaft does not collide with the line. Fig...

 Open the catalog to page 7
Front hitch FPS-JD 4020-8

Fig 3: Mounted base frame, right Fig 4: Mounted base frame, left 5. Firmly tighten the four fastening screws of the front axle.

 Open the catalog to page 8
Front hitch FPS-JD 4020-9

Fig 5: Mount the upper link receptacle Mount the upper link receptacle on the tractor frame by bolting it to the two base frames (4 screws on each side) . Mount the hydraulic cylinders and the hydraulic hoses as follows: Fig 6: Left hydraulic cylinder mounted 7. Mount one hydraulic cylinder on the left side viewed from the direction of travel.

 Open the catalog to page 9
Front hitch FPS-JD 4020-10

Fig 7: Right hydraulic cylinder mounted 8. 9. Mount the second hydraulic cylinder on the right side. Secure each bolt with a screw. Fig 8: Hydraulic hose, left 10. Lay out the hydraulic hoses of the left hydraulic cylinder to the rear, behind the exhaust.

 Open the catalog to page 10
Front hitch FPS-JD 4020-11

Fig 9: Hydraulic hose, left rear 11. Continue to lay out the hydraulic hoses further to the rear so that they can be routed around the engine block on the right side of the tractor. In this process fasten the lines with cable ties at a suitable point. Fig 10: Hydraulic hose, right rear 12. Continue to lay out the hydraulic hoses along the engine block to the right hydraulic cylinder and connect the lines to the lines of the right hydraulic cylinder (2x short) via the T-piece.

 Open the catalog to page 11
Front hitch FPS-JD 4020-12

Fig 11: Hydraulic hose, right 13. Lay out the lines from the hydraulic connection of the tractor to the T-piece. Ensure that the stop valve is in the lift line (lines to the bottom of the cylinders). Attention! Ensure that the hydraulic system is connected properly. Always connect the left or right cylinder to the same line, i.e. one line on the piston head side, the other on the piston rod side. Fig 12: Hydraulic connections on the tractor 14. Retighten all hydraulic hose lines. 15. Check all hydraulic hose connections for firm seat, ensure that there are no leaks. 16. Couple the hydraulic hoses...

 Open the catalog to page 12
Front hitch FPS-JD 4020-13

Note! The coupling triangle is not part of the scope of delivery of the extension kit cat. 1 but is available as optional equipment. Insert the arms into the lift arm.

 Open the catalog to page 13
Front hitch FPS-JD 4020-14

Fastening bolt Bolt for pendulum Fig 15: Fasten the arms to the lift arm 2. 3. Secure the arms on both sides with the supplied bolts (see Fig 15). Insert the bolts and fasten them tightly with the screws. Insert the bolts for the pendulum compensation in one of the provided bores, depending on whether you want to drive with or without pendulum compensation. For this see section 4.1.3. Fig 16: Locking pins before coupling 4. Mount the upper link on the tractor.

 Open the catalog to page 14
Front hitch FPS-JD 4020-15

Fig 17: Catch hooks on the arms of the lift mechanism 5. 6. Pull back the lock bolt on the catch hook and arrest it by twisting it. Lift the coupling triangle into the catch hooks on the arms of the lift mechanism. Fig 18: Upper link fastened on the coupling triangle 7. 8. Fastening the upper link on the coupling triangle. Secure the coupling triangle on the catch hook with the lock bolt. The attachment kit cat. 0 with the coupling triangle is mounted. Note! If a coupling triangle is not mounted, move the upper link upward and secure it with a bolt.

 Open the catalog to page 15
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.