Instruction Manual MAXPULL Manual Winch （Manual Latch-type Stopper Brake) ＊For Horizontal Pulling work ・ For your safety, always read this manual and understand the contents fully before starting operation. ・ Keep this manual at a designated place at all times to have quick access when requ

Appendix ◇ Appendix 1. MAXPULL Winch Inspection Sheet ◇ Appendix 2. Parts List for ME-5-

［ How to Use This Equipment Safely ］ Thank you for purchasing MAXPULL manual winch. Thoroughly read this Instruction Manual before using the equipment to ensure that the operator understands the equipment and can operate it correctly. Store this Instruction Manual in a location that is easily accessible for everyone that will be operating the Winch and make sure everyone has read it. 2 categories “DANGER” and “WARNING” on this instruction manual. Indicates an imminently hazardous situation which, if ignored, will result in death or serious injury and/or property damage. Indicates a potentially...

１．Inspecting the Winch Upon Delivery ● Installing the wrong product may cause injury and damage to the equipment. In addition, do not remove nor disfigure any warning label or the name plate on the winch. ● To avoid danger, keep babies and children from the enclosed plastic bag, winch, and other parts and accessories. ❒ Please check the following items first when the winch is delivered to you. (1) Do the descriptions on the name plate such as the model and specifications etc., match what you have ordered? (2) Are there any damages caused by accidents during transport? (3) Are there any missing...

●In all manual winch work, there is a risk depending on pulley resistance or installed position that the wire rope will twist, etc. resulting in an unpredictably large force exerted on the winch. ●Always make sure to use the winch below its capacity (wire rope tension) in order to safely perform work such as horizontal pulling. ●In using the manual winch, we recommend that you check the necessary safety regulations before conducting maintenance management, and that you educate workers regarding winch operations. ３．Names of Each Part Gear Case Gear Case Cover Stay Bolt Pressure Rollers Side Frame...

４．Installation ●Installation and mounting of the manual winch must NOT be performed by anyone other than specialized contractors or people with expert knowledge. ●Make sure the winch does not fall or tip over while in transport or during installation. Be thoroughly careful when moving the winch. ●Install the winch in an area with easy access to the winch for inspections and maintenance. ●Please check that the installing area or mounting frame of the manual winch has sufficient strength and that it is a level surface. ●If there is a clearance due to distortion, etc. between the mounting adapter...

５．Precautions on Usage Environment Make sure not to install or use the winch in the following special environments, because it will shorten its life and it will be extremely dangerous. ●The limit of usage and installation in cold climates is -10℃(14℉). Using it at -10℃(14℉) or below will cause cold shortness of the metal, as well as alteration and deterioration of grease, resulting in accidents. ●Locations with a high ambient temperature of 40℃(104℉) or over and humidity that exceeds 90%. ●Locations with a lot of dust, oil or locations that require waterproof properties. ●Locations with a lot...

(2) Pass the wire rope through the groove in the end on the stay bolt side of the drum on the left, take it out from the bed plate side after winding it half way around along the groove in the end of the drum on the right, wind it half way around along the second groove from the end of the drum on the left, and then wind it to the drum on the right from the stay bolt side. As described now, please wind the wire rope around the left and right drums in spiral form. Ⓐ When taking both ends of the wire rope out of one side, the wire rope needs to be wound around the 3.5 winding drum as shown in Figure...

Once you are done winding the wire ropes: [1] Set the pressure rollers to the stay bolt so that the wire rope does not drop off of the drum groove. [2] Set the side frame back to normal. [3] Use your hand to screw in the two bottom bolts. [4] Use your hand to screw in the two top bolts. [5] Use your hand to screw in the two nuts of the stay bolt. After you have screwed in all bolts and nuts with your hand, use a tool such as a wrench to do the final tightening in the same order, and check that the bolts and nuts in each part are tightened securely. Also, confirm that the wire rope is inserted...

Ａｐｐｌｙ ｔｈｅ ｔｅｎｓｉｏｎ Ｌｏｏｓｅ ｉｓ ｅｌｉｍｉｎａｔｅｄ ｏｎ ｔｈｅ ｓ ｉｄｅ ｓｅｎｔ ｏｕｔ Ｗｉｎｄｉｎｇ Ｄｉｒｅｃｔｉｏｎ Ｗｉｒｅ Ｓｔｒｅｔｃｈｅｒ Ｔｗｏ Ｄｒｕｍ ｓ　 Tightening the endless wire rope Ｅｌｉｍｉｎａｔｅ ｔｈｅ ｌｏｏｓｅ ｉｎ ｔｈｅ ｗｉｒｅ ｒｏｐｅ ｂｅｔｗｅｅｎ ｔｈｅ ｔｗｏ ｄｒｕｍｓ Figure 6-1 Ｒｏｔａｔｅ ｔｈｅ ｔｗｏ ｄｒｕｍｓ ｔｏ ｔｈｅ ｌｅｆｔ ａｎｄ ｒｉｇ ｈｔ Ｎｏ Ｌｏｏｓｅ Ａｐｐｌｙ ｔｈｅ ｔｅｎｔｉｏｎ ａｌｗａｙｓ Tightening the endless wire rope Ｅｌｉｍ ｉｎａｔｅ ｔｈｅ ｌｏｏｓｅ ｉｎ ｔｈｅ ｗｉｒｅ ｒｏｐｅ Ｆｉ ｎａ ｌ ｔｉｇｈｔｎｉｎｇ ｗｉｔｈ ｔｈｅ ｗｉｒｅ ｓ ｔｒｅｔｃｈｅｒ

７．How to Operate the Winch, and Pre-work Inspection/Precautions ●Please check that the winch body is completely attached and fixed into place. If you start work while the attachment/fixing of the winch is unstable, it will lead to accidents and injuries. ●Check that the load is below the winch’s capacity before starting work. When working with the winch, there is a risk that the wire rope will become twisted or an unpredictable overload will be applied to the winch due to the pulley resistance or the installed position of the pulley. Always make sure to use the winch below its indicated capacity...

How to Use the Manual Latch-type Stopper Brake The brake method of this winch is manual latch-type stopper method. The brake will not work if the stopper is released. Follow the items below to safely conduct work. ●When conducting handle operations, be fully alert of accidents caused by rotation of the handle due to load. The handle will rotate if the stopper is released when tension is being applied to the wire rope. The brake does not work at all during the time from turning the stopper OFF (release) until turning it ON (apply), so set the handle securely to ensure that it does not fall out...