Product Categories Overview

This document catalogs a wide range of dairy milking equipment and accessories, including liners, tubes, milking clusters, teatcup shells, parlour accessories, milk buckets, pulsators, farm equipment, vacuum pumps, and cleaning products.

Liners (Pages 9–17)

Liners are essential for animal contact in milking systems, affecting udder health and milk quality. MELASTY liners are made from food-grade certified rubber and silicone. Maintenance guidelines recommend cleaning and replacing liners every 6 months, 750 hours, or 2500 milkings. Various types are available for cows, sheep, and goats.

Tubes (Pages 18–21)

Rubber and PVC tubes are offered for flexibility, durability, and cleaning resistance. Rubber tubes are preferred for longevity, while transparent PVC tubes enable visual milk flow monitoring. Products include milk, vacuum, and pulse tubes with customization options like color striping and company imprinting.

Milking Clusters (Pages 22–35)

Ergonomically designed milking clusters come in multiple sizes (160cc to 340cc) with components such as claws, shut-off valves, and air distributors. Specialized clusters for sheep and goats are available in rubber and silicone, with manual or automatic operation. Accessories include suspension brackets and fittings.

Teatcup Shells (Pages 36–39)

Teatcup shells are offered in transparent and stainless steel versions for hygiene and durability. The catalog details complete shells, pipe weights, O-rings, and milk sight glasses, ensuring compatibility with liners and clusters.

Milking Parlour Accessories (Pages 40–66)

Includes mini valves, milk stoppers, tube clips, and foldable washing trays to support efficient milking and equipment maintenance.

Cluster Washer Components

• Parts such as collars, sprayers, E-tubes, rubber cups, and nuts with specific references.
• Dimensions and materials (stainless steel, plastic) tailored for sheep milking systems.

Pipeline Fittings

• Rubber connectors, tees, elbows, stainless steel couplings, and non-return valves with detailed specs.
• Milk inlets with various bend angles and hose clamps for flexible installation.

Pipe Line Systems

• Components for high line milking including slides, pulsator adapters, hose holders, milk receivers (30–100 L), sanitary traps, and filters.

Milk Transfer Systems

• Mono and three-phase milk transfer pumps (0.75 kW to 7.5 kW) with accessories like wall holders, outlets, and control panels.

Vacuum Pumps and Controls

• Vacuum pumps with various power ratings and control panels for automatic cluster removal featuring programmable pulsation and timing.

Automatic Washing Units

• Three models (RGR Premium Basic, SNT Silver Basic, IDS Full Automatic) with compact design, easy installation (~20 minutes), adjustable wash programs, and advanced features in IDS Full (air inject control, heating, LCD display).
• Max water inlet pressure: 4 atm; power supply: 220 V AC, ~50 W consumption.

Additional Accessories and Controls

• Dosing sets, level sensors, peristaltic pumps, electro valves, digital vacuum meters with alarms, wash boosters reducing detergent use, and air injector controls.

Washing Troughs and Valves

• Stainless steel and plastic troughs (80–100 L), mounting brackets, 2-way valves for automatic drainage, and stainless steel milk outlet bows.

Vacuum Pumps and Motors

• Models range from 200 L/min to 2600 L/min capacity, motors from 0.55 kW to 7.5 kW, single and three-phase, with tanks (34 L to 90 L) and accessories like silencers and oil containers.

Vacuum Pump Spares and Accessories

• Graphite fiber vanes, electric switches, condensers, non-return valves, shaft protectors, and isolator washers specified for maintenance.

Silencers and Vacuum Tanks

• Silencers for dry and oil pumps (200–900 L capacity), galvanized vacuum tanks (200–240 L) in various types.

Vacuum Regulators and Gauges

• Servo and 3/4" vacuum regulators, vacuum meters (63 mm and 100 mm), lubricators, and waste oil tanks.

Mobility Accessories

• Wheels (250 mm, 300 mm), castor wheels with brakes (100 mm) for equipment mobility.

Vacuum Tank and Bucket Lids

• Transparent and stainless steel lids for vacuum tanks and buckets (30–50 L) with gaskets ensuring airtight seals.

Milk Buckets

• Aluminium and stainless steel buckets (10–50 L) with detailed dimensions and locking clip lids.

Pneumatic and Electronic Pulsators

• MELASTY pneumatic pulsators in black and blue with 2 or 4 exits, tailored pulsation rates for cows, goats, sheep.
• Electronic pulsators with 350W and 500W power supplies, wiring diagrams for closed-loop systems.
• Repair kits and spare parts including diaphragms, O-rings, filters, and adapters.

Accessories and Components

• Rubber handles, chassis endcaps, plugs, blind stoppers, and cleaning brushes for liners and tubes with reference codes.

Farm Equipment - Grinding and Crushing Machines

• Grinding machines (3 kW to 10 HP) for various grains and fodder with performance rates in kg/hour.
• Crushing machines at 3000 rpm with 4 HP motors.

Additional Farm Machinery

• Swinging cow brushes, straw shredders, churning machines, dough kneaders, and feed mixers (0.75 m3 to 12 m3) with technical specs and optional features.

Milk Cooling Tanks

• Vertical and horizontal AISI 304 stainless steel tanks compliant with EU Machinery Directive 98/37/EC.
• Cooling class 2BII cools milk from 32°C to 4°C within 3 hours.
• Capacities from 100 to 10,000 liters, motor powers from 0.5 hp to 12 hp, manual and automatic washing models.

Rubber Mats and Calf Huts

• Rubber mats with thickness 16–27 mm, weights 25–35 kg.
• Polyethylene calf huts with adjustable air vents and galvanized coatings.

Milk Cream Separators and Water Bowls

• Stainless steel cream separators (40–110 L capacity) operating at 11,000 rpm, 60 kW/h power consumption.
• Water bowls in plastic and casting with automatic float valves (brass/plastic).

Ventilation Fans

• Agricultural fans with 1240 mm and 840 mm propellers, powered by 1.1 kW and 0.55 kW motors, noise levels 62–65 dB, designed for dairy cow housing ventilation.

Solar Fence Systems and Electric Fencing Accessories

• Solar kits with 10W panels, insulators, electric fencers with microprocessor and energy-saving modes, 12V 7 Ah batteries.
• Fence wires combining polyethylene with stainless steel or galvanized materials, various lengths and thicknesses.
• Accessories include gate handles, plastic posts, and grounding rods.

Milking and Feeding Accessories

• Stainless steel milk meters (20 L), milk detectors, anti-kick bars, mastitis detectors, aluminum buckets, milk strainers, calf feeders, and feeding bottles with caps.

Nipples and Feeding Bottles

• Various silicone, red, and transparent nipples and metal holders for calves and small ruminants with product codes.

Cleaning and Disinfection Products

• Alkali Detergent: Low-foaming, chlorinated alkaline cleaner for milking equipment and milk storage tanks.
• Acidic Anti-Lime Cleaner: Removes milk stone and water hardness deposits; used after alkaline washing.
• Udder Care Products: Iodine-based disinfectants with glycerin for pre- and post-milking udder health.

Usage and Packaging

Products are available in 1 to 30-liter packaging sizes with specific references for procurement.

Key Recommendations and Best Practices

• Regular liner replacement and cleaning to maintain udder health and milk quality.
• Use certified food-grade materials for all components.
• Select tubes based on durability and visibility needs.
• Ergonomic milking clusters improve operator comfort and efficiency.
• Match vacuum pump capacity and motor power to herd size and milking throughput.
• Maintain vacuum system integrity with proper gaskets and seals.
• Implement consistent cleaning and disinfection routines using recommended products.
• Use stainless steel components for hygiene and durability.
• Leverage automatic washing units and vacuum monitoring systems for operational efficiency and safety.

Summary

This comprehensive technical document serves as a detailed reference for dairy milking systems, covering equipment specifications, maintenance guidelines, and operational best practices. It emphasizes hygiene, automation, and animal health through high-quality materials, ergonomic designs, and advanced control systems. The catalog supports efficient procurement, installation, and maintenance of milking parlour components, vacuum systems, cleaning products, and farm machinery essential for modern dairy farming.